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NHTSA ID Number: 10200281

Manufacturer Communication Number: DSM.0001

TSB/Document Date: 2021-08-09


Summary

Blue iQ® Diagnostic Service Manual. Blue iQ system product description and operation overview including component locations and operating specifications, thermistor replacement, lists of fault code diagnostic procedures.


Blue iQ® Diagnostic Service Manual
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FRONT
FIGURE 2–10. Box FMM FSCM location (square).

DSM.0001 Ver 1.0
July 20, 2021

Blue iQ® Diagnostic Service Manual
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FRONT

FIGURE 2–11. ProCab® FSCM location (square).

DSM.0001 Ver 1.0
July 20, 2021

Blue iQ® Diagnostic Service Manual
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FIGURE 2–12. ProRail® Gen 5 SM FSCM location (square).
NOTE: Driver side FMM shown with rear cover panel removed; passenger side similar.
DSM.0001 Ver 1.0
July 20, 2021

Blue iQ® Diagnostic Service Manual
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FSCM connector
locking lever

Connector side view

Connector end view

1

15

16

30

31

45

46

60
Connector end view (closeup)

FIGURE 2–13. Fuel System Control Module (FSCM) connector views

DSM.0001 Ver 1.0
July 20, 2021

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Fuel System Control Module (FSCM) circuit pin out

DSM.0001 Ver 1.0
July 20, 2021

Pin

Color

Circuit

1

Black

Battery Ground

2

Black

Battery Ground

3

4

5

Black/White

Drive Away Protection (DAP) 1 / DAP 2 Return

6

Gray

DAP 1 Signal

7

Blue/White

Transducer Pressure Signal

8

Gray

DAP 2 Signal

9

Blue

Transducer Temperature Signal

10

Gray

DAP 5 Signal

11

12

13

Blue

Fuel Compartment 1 Temp Sensor Signal
(Thermistor 1 Signal)

14

Violet

5V Signal

15

Black

Battery Ground

16

17

Pink/Black

Low-pressure (LP) Lamp Signal (if equipped)

18

19

20

White/Black

Supply Solenoid Valve Return Current Monitor

1

Blue/White

OEM Fuel Gauge Feedback

22

White/Red

Crank Request

23

Blue

Fuel Compartment 2 Temp Sensor Signal
(Thermistor 2 Signal)

24

Gray

DAP 4 Signal

25

Gray

DAP 3 Signal

26

27

Black/White

DAP 3 / DAP 4 / DAP 5 Return

28

Black/White

Fuel Compartment 1 & 2 Temp Sensor Return
(Thermistor 1 & 2 Return)

29

Black/White

Ground

30

Black

Battery Ground
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Fuel System Control Module (FSCM) circuit pin out (continued)

DSM.0001 Ver 1.0
July 20, 2021

Pin

Color

Circuit

31

Red

Battery +

32

33

34

35

36

37

Red/White

Ignition Switch Input

38

39

Black/White

OEM Fuel Gauge Return

40

41

42

Green

CAN Public Low FSCM

43

Yellow

CAN Public High FSCM

44

45

Black/Pink

LP Lamp Return (if equipped)

46

Red

Battery +

47

Red

Battery +

48

49

50

51

52

53

Pink

Solenoid Supply Valve Signal

54

55

Pink/White

Start Confirm

56

57

58

Gray/White

DAP Lamp (if equipped)

59

White

OEM Fuel Gauge PWM Signal

60

Pink/Black

LP Lamp Signal (if equipped)

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Fuel System Control Module (FSCM) power and ground circuit diagram

DSM.0001 Ver 1.0
July 20, 2021

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2.3. Supply solenoid valve (SSV)
The supply solenoid valve (SSV)—called the “fuel shutoff solenoid” in CumminseBay logo® INSITE™—opens or closes to
enable or stop fuel system flow by means of an inductive coil.
Supply solenoid valves on some systems are mounted between the high-pressure (HP) filter and the pressure
regulator. FIGURE 2–14
supply solenoid valve

3
2

outlet
port

SSV
coil
connector

1

FIGURE 2–14. Standalone supply solenoid valve (SSV) typical location and features (BTC system shown)

1 supply solenoid valve

2 pressure regulator

3 HP filter

On other systems supply solenoid valves are mounted integrally on the extended range Marathon pressure
regulator. FIGURE 2–15
3
SSV coil connector
1

2

2

1
FIGURE 2–15. Marathon extended range pressure regulator with integral supply solenoid valve (SSV) typical

location and features (Gen 5 SM system shown at left)
1 supply solenoid valve
2 Marathon pressure regulator
DSM.0001 Ver 1.0
July 20, 2021

Blue iQ® Diagnostic Service Manual
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3 Manifilter
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A

SSV coil connector end view

B

harness connector end view

harness connector view

FIGURE 2–16. Supply solenoid valve (SSV) circuit and connector end views

Supply solenoid valve (SSV) circuit pin out

Pin

Color

Circuit

A

Pink

+12V or +24V Supply*

B

White/Black

Return

*Verify whether fuel system is equipped with a 12V or 24V supply solenoid
valve; if uncertain, please contact Hexagon Agility® CCTS.
TABLE 2-1 and TABLE 2-2 resistance at temperature values are for standalone SSV

coil measurements only. Please contact Hexagon Agility® Customer Care and
Technical Services for Marathon extended range regulator integrated SSV coil
resistance at temperature values.
The supply solenoid valve (SSV) is powered by a pulse width modulation (PWM)
signal. The duty cycle is initially set to 100% (Full On) for two minutes and it
then ramped down to 80%. Therefore, the initial voltage measured will be equal
to Battery + and will be 80% of Battery + after ramp down.

DSM.0001 Ver 1.0
July 20, 2021

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TSB/Document ID: DSM.0001

Replacement Service Bulletin Number:

MFR Communication Date: 2021-07-20

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: FUEL/PROPULSION SYSTEM

MFR Component System:

MFR Component Subsystem:


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