NHTSA ID Number: 10199973
Manufacturer Communication Number: IS-19037B
TSB/Document Date: 2021-08-05
Summary
PREVOST
DRIVER ASSIST SYSTEM CAMERA & HEAD-UP-DISPLAY INSTALLATION ON H3 SERIES
Instruction Sheet
IS-19037B
PREVOST DRIVER ASSIST SYSTEM CAMERA & HEAD-UP-DISPLAY
INSTALLATION ON H3 SERIES
APPLICABLE FROM:
Vehicles equipped with ABS-8
H3-41, H3-45 coaches from K-0185
H3-41 VIP, H3-45 VIP from K-0295
Revision: B
KITS REQUIRED section updated.
July 08, 2021
1.
KITS REQUIRED ............................................................................................................................................... 2
2.
MATERIAL ...................................................................................................................................................... 3
3.
INSTALLATION PROCEDURE ........................................................................................................................... 5
4.
PREVOST DRIVER ASSIST™ - INSTALLATION SUMMARY................................................................................ 31
5.
ADDITION OF PARAMETERS FOR THE INTEGRATION OF PREVOST DRIVER ASSIST™ SYSTEM ....................... 32
6.
WINDSHIELD CAMERA CALIBRATION ........................................................................................................... 47
7.
PARTS / WASTE DISPOSAL ............................................................................................................................ 57
8.
APPENDIX A ................................................................................................................................................. 58
Writer: EL
1. KITS REQUIRED
All cases
order kit 0610440
then
H3-41 & H3-45 coaches not previously
equipped with ACB option
order supplemental kit 0610442
H3-41 VIP & H3-45 VIP not previously
equipped with ACB (Active Cruise with
Braking) option
order supplemental kit 0610441
then
order supplemental kits 0610462 & 0611016
from VIN K-0185 (incl) up to M-1109 (incl)
H3-41 VIP & H3-45 VIP
order supplemental kits 0610462 & 0611016
from VIN K-0295 (incl) up to M-1109 (incl)
updated
H3-41 & H3-45 coaches, H3-41 VIP & H3-45
VIP
order supplemental kit 0610462
from VIN M-1110 (incl)
Writer: EL
2. MATERIAL
Kit #0610440 (WINDSHIELD CAMERA, HUD, FLR21 RADAR SENSOR) includes the following parts:
Part No.
Description
Qty
380362
KIT HUD CPA
1
380367
KIT HUD HOLDER CPA
1
564257
STAND-OFF ADJUSTER KIT, FLR20/21
1
880060
BRACKET, WINDSHIELD CAMERA
1
880061
RADAR SENSOR FLR21– COMPATIBLE WITH WINDSHIELD CAMERA
1
880062
WINDSHIELD CAMERA - SERVICE
1
3211135
CABLE COVER
1
3211136
CABLE COVER
1
5002198
SCREW, TAPPING PAN PH N500 4-20 X 5/16
6
IS-19037
INSTRUCTION SHEET
1
FI-19037
FEUILLE D’INSTRUCTION
1
Kit #0610442 (FLR 21 RADAR SUPPORT KIT - COACH) includes the following parts:
Part No.
Description
Qty
145223
STRIP, METAL
2
145225
SUPPORT, RADAR SENSOR
1
5001868
WASHER BELLEVILLE SS 8.4X18X2 (M8,5/16)
4
502780
SCREW, CAP HEX SS NSS M8X25
4
Kit #0610441 (FLR 21 RADAR SUPPORT KIT - VIP) includes the following parts:
Part No.
Description
Qty
145223
STRIP, METAL
2
145225
SUPPORT, RADAR SENSOR
1
145226
HARNESS PROTECTOR
1
5001648
SCREW, CAP HEXS SS NSS M6-1.0 X18MM LG
3
5001868
WASHER BELL SS 8.4X18X2 (M8,5/16)
4
500356
WASHER LOCK SERR N500 6.1X16X.9 (M6)
3
502780
SCREW, CAP HEX SS NSS M8X25
4
Writer: EL
IS-19037B
Page 4 / 63
Kit #0610462 includes the following parts:
Part No.
Description
Qty
0610245
ACB GENERATION-2 HARNESS
1
563883
TOGGLE CAP, LANE DEPARTURE WARNING NGR53
1
562698
SWITCH, NGR EATON 8961K681 MO
1
Kit #0611016 includes the following parts:
Part No.
0610405
Description
Qty
HARNESS ACC LANE DEPARTURE WARNING SERVICE H3
1
Other parts that may be required:
Part No.
Description
Qty
504637
CABLE TIE, NYLON BLK (STD)
1
8631155
CABLE TIE 200X4.6 TREE MOUNT (30 POUNDS)
4
G37407
TEMPLATE USED TO CUT DASHBOARD COVER FOR HUD INSTALLATION
1
G37362
TEMPLATE, CAMERA POSITION MARKINGS
if windshield doesn’t already have position markings
1
G37363
WINDSHIELD CAMERA CALIBRATION TOOL
1
640048
CALIBRATION TARGET, WINDSHIELD CAMERA
1
MI14-34
RADAR SENSOR ALIGNMENT PROCEDURE
1
MI20-14
MAINTENANCE INFORMATION - PREVOST DRIVER ASSIST™ - WINDSHIELD
REPLACEMENT EQUIPPED WITH CAMERA
1
Mandatory equipment:
Description
Qty
SERVICE CENTER LAPTOP COMPUTER with PTT & Bendix ESP
1
FORMATION LAPTOP COMPUTER with SPTAC & ACom only
1
VOCOM-1 USB COMMUNICATION INTERFACE
1
NOTE
Material can be obtained through regular channels.
Writer: EL
IS-19037B
Page 5 / 63
3. INSTALLATION PROCEDURE
DANGER
Park vehicle safely, apply parking brake, stop the engine. Prior to working on the vehicle, set the ignition
switch to the OFF position and trip the main circuit breakers equipped with a trip button. On Commuter
type vehicles, set the battery master switch (master cut-out) to the OFF position.
Lock out & Tag out (LOTO) must be performed during set-up, maintenance or repair activities. Refer to
your local procedure for detailed information regarding the control of hazardous energy.
3.1. HEAD-UP-DISPLAY INSTALLATION
FIGURE 1: WINDSHIELD CAMERA (RIGHT) & HEAD-UP DISPLAY (LEFT)
1. Remove the dashboard cover and place on a
workshop table.
Writer: EL
IS-19037B
Page 6 / 63
2. Place template G37407 on the dashboard,
aligning the tab on the template with the tab
found at the center of the dashboard cover.
FIGURE 2
G37407 TEMPLATE USED TO CUT DASHBOARD COVER
FOR HUD INSTALLATION
FIGURE 3
3. Cut along the inner rectangle of the template
to remove a piece of the dashboard cover.
The result should look as shown on the image.
FIGURE 4
4. Take a look at Figure 1.
5. Install HUD module 380362 and secure with
HUD holder 380367 and screws 5002198.
•
MAKE SURE THE CONNECTOR IS
ROUTED TOWARD THE WINDSHIELD AS
SHOWN
•
DO NOT REINSTALL THE DASHBOARD
COVER YET
FIGURE 5
Writer: EL
IS-19037B
Page 7 / 63
FIGURE 6: HEAD-UP DISPLAY
Writer: EL
3.2. WINDSHIELD CAMERA INSTALLATION
6. Install the windshield camera bracket along
with the camera. To do so, follow the
procedure on Maintenance Information
MI20-14 found on Prevost technical
Publications site.
https://techpub.prevostcar.com/en/bulletins
Writer: EL
3.3. FLR21 RADAR SENSOR INSTALLATION
FIGURE 7: FLR21 RADAR INSTALLATION OVERVIEW
Writer: EL
IS-19037B
Page 10 / 63
If already equipped with ACB system, the existing radar sensor must be replaced with radar sensor
880061 that is compatible with the windshield camera.
STAND-OFF ADJUSTERS ARE NOT REUSABLE. DO NOT SEPARATE THE RADAR SENSOR FROM
THE STAND-OFF ADJUSTERS IN ORDER TO REPLACE A DEFECTIVE RADAR SENSOR.
Writer: EL
IS-19037B
Page 11 / 63
STAND-OFF ADJUSTOR ASSEMBLIES ARE PRE-ADJUSTED BEFORE DELIVERY IN ORDER TO
RESPECT A PRECISE MEASUREMENT BETWEEN THE RADAR SENSOR AND THE SUPPORT,
DO NOT SCREW, UNSCREW OR ALTER THE INITIAL POSITION OF THE STAND-OFFS
ADJUSTMENT SCREW. DO NOT SEPARATE THE STAND-OFF CLIP FROM THE RADAR SENSOR
RECEPTACLE. DOING SO WILL DAMAGE THE STAND-OFF CLIP.
IMPORTANT NOTES
BEFORE PROCEEDING TO THE REPLACEMENT, MAKE SURE THAT THE BUMPER IS PROPERLY
POSITIONED, IF NOT THE RADAR SENSOR AND ACB SYSTEM MAY OPERATE IMPROPERLY.
IF THE BUMPER SUFFERS DAMAGES AFTER A SHOCK AND IS IMPROPERLY POSITIONED, A
REPOSITIONING OR ADJUSTMENT OF THE BUMPER WILL BE NECESSARY PRIOR PROCEEDING
TO THE ALIGNMENT OF THE RADAR SENSOR. RADAR SENSOR ALIGNMENT IS DONE IN
RELATION TO THE BUMPER, IF THE BUMPER POSITION IS NOT ADEQUATE, THE RADAR AND
ACB SYSTEM MAY OPERATE IMPROPERLY.
IF THE BUMPER POSITION ADJUSTMENT IS DONE, THEN THE RADAR SENSOR ALIGNMENT
PROCEDURE MUST BE DONE. IN THIS CASE, REFER TO MAINTENANCE INFORMATION MI1434.
Writer: EL
IS-19037B
Page 12 / 63
Vehicle already equipped with ACB only
7. Unscrew 4 mounting screws and then
remove the radar sensor mounting
support and disconnect the radar sensor
harness. Keep existing hardware for
reuse. If needed, cut one or two nylon ties
securing the harness to ease removal.
FIGURE 8
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TSB/Document ID: IS-19037B
Replacement Service Bulletin Number:
MFR Communication Date: 2021-07-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
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