Vehicle already equipped with ACB only
8. Detach the existing radar sensor from its
support.
9. Discard the existing radar sensor cable. It will
not be reused because it is missing 1 circuit.
Vehicle already equipped with ACB only
10. Remove the existing stand-off adjusters from
the support and discard the adjusters.
Vehicle not previously equipped with ACB
only
11. Using the template (Figure 10), cut the
bumper skin as shown on Figure 9.
NOTE: opening to be centered vertically on the
surface.
Using an oscillating multi-tool gives good results.

NOTE: Print the template (Figure 10) on a sheet
of paper. Set the printing size (%) so that the
measurement center to center between the holes
respects 137 mm when measuring with a ruler on
the printing.
12. Drill two (2) holes of 7mm diameter.

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FIGURE 9: FRONT BUMPER

FIGURE 10: TEMPLATE – HOLE DIAMETER= 7 mm (2x)

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13. Secure three (3) stand-off adjusters to the
radar sensor mounting support 145225. Use
the six (6) mounting screws included with the
stand-off adjuster kit.
Prescribed torque: 25 lb-ft

FIGURE 11

14. Engage the stand-off adjusters in the
radar sensor assembly receptacles,
placing the side that has no decal on top
and the connector on L.H. side.
= no decal on this side

FIGURE 12

15. Stand-off adjusters height is pre-adjusted.
However, validate dimension A at the three
stand-off adjusters and adjust the height only
if necessary.
A = 39.5 mm ±0.5 (1.55 in ± 0.02)

FIGURE 13

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FIGURE 15

FIGURE 14

16. Radar sensor installed.

FIGURE 16

17. Reinstall the radar sensor complete with
mounting support onto the bumper.
Use:
Cap screw 502780

qty: 4

Washer belleville 5001868

qty: 4

Metal strip 145223

qty: 2

FIGURE 17

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18. Plug connector A114A of cable 0610245 to
the radar sensor.
19. Route cable as shown and secure with 1 nylon
tie 50463 and 3 cable tie tree mounts
8631155.

FIGURE 18

FIGURE 19

20. Proceed to the alignment of the radar sensor
using Maintenance Information MI14-34.

Writer: EL

3.4. ELECTRICAL HOOK-UPS

FIGURE 20: ELECTRICAL HOOK-UPS OVERVIEW 1

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FIGURE 21: 0610405 HARNESS

Writer: EL

RADAR SENSOR

21. Starting from behind the dashboard, route
twisted circuits DL11L (green) & DL11H
(yellow) of harness 0610405 up to the radar
sensor vehicle-side harness C7 pin-housing
connector.
22. Insert DL11L (green) & DL11H (yellow) pin terminals into C7 pin-housing connector as shown on
the images.
DL11L (green) to C7 cavity 5
DL11H (yellow) to C7 cavity 6

See Appendix A Deutsch DT connector

FIGURE 22

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FIGURE 23: RADAR SENSOR HARNESS – NOTE THE INSTALLATION OF A CABLE TIE TREE MOUNTS 8631155

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WINDSHIELD CAMERA
23. Connect the proper branch of harness
0610405 to the windshield camera.

FIGURE 24

Writer: EL

FRONT ELECTRICAL COMPARTMENT
24. Route harness 0610405 circuits 12-12VI, 12-12VD & GND-00F up to the front electrical
compartment.
25. Connect 12-12VI to the 12V Ign terminal block.
26. Connect 12-12VD to the 12V Bat terminal block.
27. Connect GND-00F to the electronic ground stud.

FIGURE 25

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FIGURE 26: INSIDE THE FRONT ELECTRICAL COMPARTMENT - 12V IGN & 12V BAT TERMINAL BLOCK

FIGURE 27: ELECTRONIC GROUND STUD

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DASHBOARD MULTIPLEX MODULE AE55
28. Connect circuit A55 J1.13 to connector J1 cavity 13 (brown connector) of Multiplex module AE55
located behind the dashboard.

See Appendix A Electronic Module connector

FIGURE 28

FIGURE 29

Writer: EL

RESISTOR 7
29. Among the dashboard harnesses, locate
resistor 7 (RES7).
30. Unplug RES7 from its connector.

FIGURE 30

31. Plug RES7A connector of harness 0610405
to former RES7 connector.

FIGURE 31

FIGURE 32

32. Plug RES7 to connector RES7B of harness
0610405.

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FIGURE 33

FIGURE 34

Writer: EL

SWITCH SW122A

563883

562698 SW122

33. Install switch SW122A onto the dashboard,
located where shown on the image.

FIGURE 35

34. Connect SW122A to harness 0610406 as shown.
•
•
•

Circuits GND-00F-18 to pin no. 6 & no. 7
12-POT1-16 to pin 9
0-SW122-5B-18 to pin 5B

FIGURE 36

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35. To provide illumination to switch SW122A, hook it up to another switch’s lighting circuit controlled
by the potentiometer rotary switch on the dashboard. Splice circuit 12-POT1-16 of harness
0610405 to circuit 12-POT1-18 of the headlights switch SW2.

FIGURE 37

FIGURE 38: SWITCH SW2 HEADLIGHTS

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36. Connect circuit 0-SW122-5B-18 of harness 0610405 to the cluster connector C pin 26 (blue
connector behind the cluster).

See Appendix A JAE connector

FIGURE 39

FIGURE 40

37. Install the toggle cap 563883.

FIGURE 41

Writer: EL

HEAD-UP-DISPLAY HUD
38. Connect circuit A55J1.13 & GND-00F-18 of
harness 0610405 to the HUD module
connector and reinstall the dashboard cover.

FIGURE 42: A55J1.13 & GND-00F-18

FIGURE 43

Writer: EL

4. PREVOST DRIVER ASSIST™ - INSTALLATION SUMMARY
WINDSHIELD
CAMERA NEEDS TO
BE REINSTALLED
AFTER A FRONT END
REPLACEMENT

REINSTALL THE
CAMERA ON A NEW
SUPPORT

NEW
CALIBRATION
NEEDED

WINDSHIELD
CAMERA NEEDS TO
BE REPLACED

REMOVE THE
EXISTING CAMERA.
INSTALL NEW
SUPPORT & NEW
CAMERA.

NEW
CALIBRATION
NOT NEEDED

R.H. WINDSHIELD
NEEDS TO BE
REPLACED

REMOVE CAMERA.
INSTALL NEW
SUPPORT POSITIONED
WITH MARKINGS ON
THE NEW
WINDSHIELD.
REINSTALL CAMERA

NEW
CALIBRATION
NOT NEEDED

ABS/ESP EC-80
MODULE NEEDS TO
BE REPLACED

INSTALL THE NEW
MODULE AND
PERFORM
PROGRAMMING OF
THE MODULE

CAMERA
CALIBRATION FILE
WILL BE RELOADED
AUTOMATICALLY ON
THE NEW EC-80
MODULE

CAMERA IS TO BE
INSTALLED ON A
VEHICLE BUILT
WITHOUT A
CAMERA

INSTALL ALL THE
COMPONENTS &
HARWARE. PERFORM
PROGRAMMING OF
THE EC-80 MODULE

CAMERA
CALIBRATION IS
NEEDED

Writer: EL

5. ADDITION OF PARAMETERS FOR THE INTEGRATION OF
PREVOST DRIVER ASSIST™ SYSTEM

5.1.

WITH SERVICE LAPTOP - Addition of parameters for the instrument
cluster – running ACCESSORY KIT

1. Launch Premium TechTool software tool. In PROGRAM tab, select operation: 1700-22-03-06 Accessory
Kit, then click START.

FIGURE 44

2. Vehicles not previously equipped with ACB only: Enter the accessory kit number 23729000.
3. Vehicles not previously equipped with ACB only: Click on PROGRAM button below and then follow
the instructions. The programming process will start.

4. All vehicles: Enter the accessory kit number 24035821.
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5. Click on PROGRAM button below and then follow the instructions. The programming process will start.

FIGURE 45

FIGURE 46

6. Program MID140 to the latest software version.

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Vehicles not previously equipped with ACB only
5.2. WITH SERVICE LAPTOP - Addition of parameter ACB in Multiplex
program for integration of ACB system

1. Connect VPG (Vehicle Program Generator) on the multiplex DB9 port.
2. Open VPG, enter vehicle ID, click SEARCH and select VEHICLE PARAMETERS tab.
3. Find parameter ACBCWS.
4. Select NEW VALUE and change value to YES in the drop-down list then click on SELECT.

5. Select the PROGRAM GENERATION tab and follow instructions according to the usual procedure.
6. Select the TRANSFER TO THE VEHICLE tab and follow instructions according to the usual procedure.

Writer: EL

5.3. WITH SERVICE LAPTOP - Addition of parameters with BENDIX ESP
software for integration of Prevost Driver Assist™ system
1. The computer must be connected (WIFI) to Volvo network.
2. Connect VOCOM-1 USB communication interface cable to the dashboard DDR (diagnostic data
reader) connector.
3.

Launch ESP software.

4. Enter the vehicle short VIN format (ex.: L-1092). Click SEARCH to access the vehicle General info
tab.

FIGURE 47

5. Select the icon shown on the image below to view available program version.

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FIGURE 48

6. Program version must be updated from 1400010 to 1400011. Select 1400011 and then confirm by
clicking on YES.

FIGURE 49

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FIGURE 50

7. Return to General tab and check that the program current version is 1400011.

FIGURE 51

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8. Select Vehicle Parameters tab.
9. Change the following parameters new value. Refer to the following table.
No

Parameter ID

Description

Change