NHTSA ID Number: 10183820
Manufacturer Communication Number: PA-2014-050
TSB/Document Date: 2020-12-07
Summary
Phillips & Temro Industries Zerostart
24V
Mechanical
Atomizer
CATERPILLAR
1100, 3208, 3306, others over 500 cid1
3406, 3408, 1693, D3461
3406B turbo1
31761
8203237
8203237
—
8203237
8203954
8203954
8203954
8203954
8203962
8203962
8203962
8203962
8200157
8200157
8200157
8200157
8200238
8200238
8200238
8200238
8200270
8200270
8200270
8200270
8202982
8202966
8203067
8202982
8203237
(D)
(D)
—
8203237
8203954
8204136
8203938
8203954
8203954
8203962
—
8203946
8203962
8203962
8200157
8204179
8200106
8200157
8200157
8200238
—
8200165
8200238
8200238
8200270
—
8200211
8200270
8200270
8202982
8202931
8202931
8202931
8202982
(D)
8203237
—
—
—
8203938
8203954
8203970
8203954
8203954
8203946
8203962
8203989
8203962
8203962
8200106
8200157
—
8200157
8200157
8200165
8200238
8200602
8200238
8200238
8200211
8200270
8200432
8200270
8200270
(B, C)
(B, C)
(B, C)
8202958
8202966
8203237
8203938
8203946
8200106
8200165
8200211
8202974
8203237
8203237
8203237
(D)
8203954
8203954
8203954
8203938
8203962
8203962
8203962
8203946
8200157
8200157
8200157
8200106
8200238
8200238
8200238
8200165
8200270
8200270
8200270
8200211
(B, C)
(B, C)
(B, C)
8202974
—
—
—
8203938
8203954
8203954
8203946
8203962
8203962
8200106
8200157
8200157
8200165
8200238
8200238
8200211
8200270
8200270
8203016
8202990
8202982
—
8203938
8203946
8200106
8200165
8200211
8202958
(D)
8203938
8203946
8200106
8200165
8200211
8202982
(A)
(A)
(A)
CUMMINS
855 CID series, all turbo over 400 cid
B Series – 4 cylinder
B Series – 6 cylinder
C Series
10 Litre, 11 Litre
DETROIT DIESEL
3-53, 4-53, 3-71, 4-71
6-71, 6V-53, 8V-53, 6V-71, 6V-92
8V-71, 8V-92
8.2 Litre
Series 60 (677 & 774 CID)
FORD
6.6L, 7.8L
Heating & Accessory Products
INTERNATIONAL
D150 (461 CID), D170, D190
D550 (549 CID), V800 (798 CID)
817 (817 CID), 9 Litre
D, DT31—DT312, DT360, DT436, DT466
MACK
Midliner
ALL 6 Cylinder
864, 865 & 866 V-8 series
MERCEDES
ALL
PERKINS
ALL
If your engine is not under "Specific Applications", then choose a kit based on the engine size.
(A)–Air-to-air aftercooled engines (ATAAC) generally will use an 8202982
(B) –Use 8202966 if installed in blower box or manifold.
atomizer installed in pipe between discharge side of aftercooler and
(C)–Use 8202982 if installed in air intake horn.
engine manifold.
(D) –Mini ether system (#8200001) may be used for this application.
102
1-800-328-6108 or 952-941-9700 • phillipsandtemro.com
DIESEL STARTING FLUID SYSTEMS
Starting Fluid System Atomizers
Atomizer (see below)
(1/8" x 1-1/4")
• Designed for most engines with 1/8" or 1/4"NPT opening
• Provides proper direction and atomization
of pressurized fluid
Dual Atomizer Kit
(for use with “V’ engines)
• Sintered bronze filter maintains purity of intake air
1/4" Bushing
#8203032
#8203091
• Spray pattern clearly marked for easy installation
Atomizer Applications
Part No.
Orifice/Size
Applications
Location
8203067
.018
Caterpillar 3406B Turbo
Pre-tapped hole in aftercooler
8202931
.011
Cummins B & C Series
Pre-tapped manifold
8202966*
.018
Blue
Cummins Non-Turbo
& other manifolds over 2"
Center intake manifold
Detroit Diesel blower box
Center blower box
8202990
.018
Mack in-line 6
Pre-tapped hole between
cylinders #5 & #6
8203016
.013
Mack Midliner
Air intake pipe or intake manifold
Under
500 CID
8202974*
.013
Yellow
Ford 6.6/7.8L, Cummins
& Perkins in-line, all
Turbocharged engines
8200003
.018
Cummins 600
Swivel Style
8200004
.013
Cummins 600
Swivel Style
Over
450 CID
8202982*
.018
Red
Spray Pattern
Direct either flow against
flow of incoming air
(Pressure side of turbo),
DDA or IH Air Intake Horn
DDA 8.2 Litre
Pre-tapped hole in air cleaner adapter
8203008
.018
Direct flow of starting fluid into air stream,
not directly into cylinder.
*Included in kit 8203237 Note: All atomizers 1/8" NPT.
Diesel Starting Fluid System Thermostats
• Locks out electrical valve operation at specified
engine temperatures
• Surface mount installs without draining
engine coolant
• Threaded 1/2" NPT installs directly in any
1/2" NPT opening in water jacket
1-800-328-6108 or 952-941-9700 • phillipsandtemro.com
Surface Mount
Threaded Style
Part No.
Type
Temp ON
Temp OFF
8200386
8202281
8291837
Surface Mount
Threaded
Threaded
60°F (16°C)
45°F (7°C)
70°F (21°C)
85°F (29°C)
65°F (18°C)
100°F (38°C)
103
Heating & Accessory Products
8202958
.013
PRODUCT LITERATURE
Visit our website at www.phillipsandtemro.com to view or print product literature for Zerostart, Temro and Arctic
Fox products. Locate product and the nearest dealer to you with our interactive Where-to-Buy application on the
www.phillipsandtemro.com website.
PRODUCT CATALOGS
CAB POWER PLUS
COLD WEATHER FUEL
GELLING SOLUTIONS
®
ZeroStart Product Catalog 2016 .............................................................LIT0057P
Arctic Fox Product Catalog 2016 ............................................................LIT0058A
Fuel heating solutions.
IN-LINE FUEL HEATER
• Provides heat to the
fuel filter
BENEFITS
• Simple in-line installation
before fuel filters
• Minimize down time
• Thermostatically
controlled to
prevent overheat
• Prevent costly
truck-down repairs
PRODUCT DATA SHEETS
• Reduce the need for fuel
additives
• Bio-Diesel compatible, up
to B-100
• Available electric
pre-heat option
WHERE TO USE
• Available as aftermarket
retro-fit install
• OEM
• Aftermarket
Zerostart & Temro
HOT FOX™ IN-TANK FUEL HEATER
WITH SHUT OFF THERMOSTAT
Cold Weather Fuel Gelling Solutions................................................... LIT0004PA
• Exchanges heat from
engine coolant to warm
fuel as it’s drawn up
from fuel tank
• Thermostatically
controlled to prevent
overheat
VIBRA Dump Body Vibrators...................................................................LIT0011P
• Installs in standard fuel
tank sending port as
OEM specified option or
aftermarket retro-fit
Series 8000 Circulation Tank Heaters ....................................................LIT0014P
Industrial Tank Circulation Heaters .......................................................LIT0015P
• Models available with
integrated auxiliary
fuel standpipe for APU/
Diesel fired coolant
heater applications
Customer service: Toll Free: 800.328.6108
Email: [email protected]
Cab & Cargo Heaters ................................................................................LIT0016P
Indicator Light Systems...........................................................................LIT0017P
Thermostat for Immersion Heaters.......................................................LIT0018P
Cab Power® ................................................................................................LIT0019P
Cab Power® Plus........................................................................................LIT0020P
Flexible Silicone Pad Heaters - USA.......................................................LIT0021P
CAB POWER PLUS
IN-LINE FLUID
WARMERS
®
In-line fluid warmers warm
diesel fuel so gelling does not
occur in cold temperatures.
BENEFITS
• Improves efficiency by
providing trouble-free
operation in cold climates
I-909BTEH-B100
• Stainless steel components
eliminate corrosion and
contamination of the fuel
• Easy to install in the fuel lines
I-909BT-B100
Flexible Silicone Pad Heaters - CAN ......................................................LIT0022P
WHERE TO USE
Serve larger diesel fuel
customers:
• Locomotives
• Over-the-road trucks
Air Intake Heaters.....................................................................................LIT0028P
I-1518BT-B100
• Oil and mining equipment
• Off-road vehicles
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TSB/Document ID: PA-2014-050
Replacement Service Bulletin Number:
MFR Communication Date: 2015-08-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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