NHTSA ID Number: 10183820
Manufacturer Communication Number: PA-2014-050
TSB/Document Date: 2020-12-07
Summary
Phillips & Temro Industries Zerostart
2-hole w/ gasket
chrome plated
2.5" (6.2cm) x 2.5" (6.2cm)
8605149
Square receptacle only
2-hole
chrome plated
2.5" (6.2cm) x 2.5" (6.2cm)
3600056
Round receptacle
3-hole w/ gasket
zinc plated
2.8" diameter
8606080
Square Receptacle only
4-hole
chrome plated
2.5" (6.2cm) x 2.5" (6.2cm)
3600088
Square Receptacle only
4-hole
black plastic
2.5" (6.2cm) x 2.5" (6.2cm)
1-800-328-6108 or 952-941-9700 • phillipsandtemro.com
WEATHERPROOF RECEPTACLES & INDICATOR LIGHTS
Part No.
Description
Specifications
Finish
Housing
Dimensions
8606056
Mounting bracket
3-hole round
chrome plated
3" W x 3.1" H
Use with WP housing:
8605505, 8602921,
8602891, 8602948
8606048
Mounting bracket
2 & 4-hole square
chrome plated
3" W x 3.1" H
Use with WP housing:
8605688, 3600028,
3600041, 8606080,
3600014, 3600088
8605254
Replacement
male plug for WP
receptacle kit
120 V/15A
−
−
Can be used with
any WP housing
8605645
Replacement
rubber boot for WP
receptacle
−
−
−
Can be used with
any WP hous
housing
RECEPTACLE + SINGLE INDICATOR LIGHT
• All features of receptacle PLUS
• LED indicator light for voltage confirmation or heater operation at a single glance
Part No.
Description
3600101
Indicator Light Receptacle
3600098
Indicator Light Harness
3600099
Indicator Light Harness & Receptacle
3600067
Replacement LED Light
Volts
Specifications
Finish
2.25" W x 2.5" H
chrome
RECEPTACLE + DUAL INDICATOR LIGHT
• All features of receptacle PLUS
• LED indicator light for voltage confirmation at a single glance
• LED indicator light for heater operation at a single glance
Description
3600049
Receptable, light plate and cord kit
3600062
Replacement Cord
6'
3600078
Replacement Cord
12'
3600060
Replacement Indicator Light Plate
3600077
Replacement Indicator Light Plate
3600067
Replacement LED Light
1-800-328-6108 or 952-941-9700 • phillipsandtemro.com
Volts
Specifications
Finish
120
6'
chrome
Heating & Accessory Products
Part No.
chrome
2+4 hole square
black
99
DIESEL FUEL HEATER
Features:
Part No. 8208751
• Lower operating costs by using #2 fuel all year
9"
• Transfers heat from engine coolant to the fuel
just before the fuel filter for maximum efficiency
4.13"
COOLANT
PORT
(each end)
• Eliminates clogged fuel filters when temperatures
are below 10°F (-12°C)
3"
• Exclusive stainless steel construction with no
internal welds prevents coolant from leaking
into fuel
FUEL PORTS
5.8"
• Minimal pressure drop
• Can be used as a heat exchanger in some
hydraulic applications
• Port size: 1/2 – 14 NPT (Heavy-Duty)
Temperature Rise
Outlet Fuel Temp
Inlet Fuel Temp.
°F/°C
2-1/2 GPM
Fuel Flow Rate
1-1/2 GPM
1/2 GPM
Specifications:
-30/-34
+32/0
+38/3
+52/11
Pressure Drop ................................less than 0.05 psi
Maximum operating pressure ......................... 75 psi
Maximum operating temperature.....350°F (177°C)
Test pressure ................................................... 100 psi
Weight (without bracket) ........................2 lbs. (907g)
-10/-23
+39/4
+45/7
+55/13
+10/-12
+47/8
+53/12
+59/15
+30/-1
+60/16
+62/17
+67/19
+50/10
+71/22
+74/23
+77/25
+70/21
+85/29
+87/31
+88/31
Based on a 140°F (60°C) coolant temperature.
Note: See full Arctic Fox catalog for additional diesel fuel heaters.
DIESEL STARTING FLUID
• All ZeroStart® Diesel Starting Fluid kits require cylinder
#8200327. Gaskets are not included with cylinders.
Minimum quantity of starting fluid that can be shipped
is 1 complete case (12 cylinders).
Starting fluid cylinders are NOT returnable.
Heating & Accessory Products
• A disposal fee will be charged for each cylinder included
in a product return.
• MSDS pages are available on our website at
www.phillipsandtemro.com.
8200327
8201277
D.O.T. Approved Replacement Starting Fluid Cylinders
Part No.
Description
8200327
8201277
8203903
18 oz. 1" neck (Used with most kits)
21 oz. 1" neck (Fits KBI Dieselmatic kits)
1" standard gaskets (cork gasket flat)
100
Size
Nozzle
3" x 11"
4" x 8"
Pkg. of 50
1" – 20
1" – 20
1-800-328-6108 or 952-941-9700 • phillipsandtemro.com
DIESEL STARTING FLUID SYSTEMS
• Pre-heats combustion chamber in diesel engines for quick starts
• Measured/metered shot system limits the amount of starting fluid that can enter an engine—provides
for optimum starting with less chance of waste or engine damage
• Convenient, one person operation
• Economical – about 16# per start
• High pressure replacement cylinders meet D.O.T. standards
• Available in 12 and 24 volt electrical and mechanically operated models
• Uses standard 1 inch cylinders
Note: Diesel Starting Fluid Systems are NOT for use with engines equipped with glow plug or flame thrower
systems, or engines equipped with intake air heater.
E-Z Stock, E-Z Mount Electrical Kit (12 Volt)
Part No. 8203237
One part number covers most class 7 and 8 vehicles. Kit includes: 3 atomizers (8202966,
8202974, 8202982), switch, valve fitting, 48" nylon tube, dash decal, 16 gauge wire, valve
and mounting brackets & surface-mount thermostat. Starting fluid cylinder NOT included.
Note: To change to 24V system – you need to purchase 8204020 Bracket/Valve assembly.
All other components are compatible.
E-Z Mount Electrical Kit (12/24 Volt)
(See page 101 for applications)
Replace existing systems, or custom design your own. Kit includes: valve and mounting
bracket mounting bracket, switch, valve fitting, dash decal, 48" nylon tubing. Atomizer
not included – see page 102.
Mini
E-Z Mount Electrical Kit (12 Volt)
Part No. 8200001
Provides the benefits of our full-size measured shot system in a compact design—for
use with 250-500 CID applications. Includes: Mini
valve with mounting bracket, push
button switch, valve fitting, 48" nylon tubing, dash decal. See page 101 for applications.
Atomizer not included – see page 102 for information.
Standard Electrical Kit (12/24 Volt)
(See page 101 for applications)
Direct replacement for some factory installed systems. Kit includes: Valve, switch,
cylinder clamp, valve fitting, dash decal, 48" nylon tubing. Atomizer not included –
see page 102.
Heating & Accessory Products
Mechanical Kit
(See page 101 for applications)
A simple, economical way to add ether injection. Kit includes: Valve, cylinder clamp,
84" control cable, valve fitting, dash decal, 48" nylon tubing. Atomizer not included –
see page 102.
Aerosol Starting Fluid Valve (12 Volt)
Part No. 5801001
Continuous flow system for replacement of industrial and agricultural applications.
Uses standard 7.5 – 8.5 oz. spray can (not included). Leak-proof seal and easy
one-hand installation of starting fluid can simplify use. Kit includes ether valve and
elbow connection.
1-800-328-6108 or 952-941-9700 • phillipsandtemro.com
101
DIESEL STARTING FLUID SYSTEMS
GENERAL APPLICATIONS (SPECIFIC ENGINES LISTED BELOW)
Engine Size
Shot Size
Under 250 CID (4L)
250-500 CID (4-8L)
450-950 CID (8-15.5L)
Over 900 CID (14-7L)
1.5 cc
3 cc
6 cc
12 cc
EZ-Mount Electrical
12V
24V
8204136
8203938
8203954
8203970
Standard Electrical
12V
24V
N/A
8203946
8203962
8203989
8204179
8200106
8200157
N/A
Mechanical
N/A
8200165
8200238
8200602
N/A
8200211
8200270
8200432
REPLACEMENT PARTS
Engine Size
Under 250 CID
250-500 CID
450-950 CID
Over 900 CID
Shot Size
Valve Only
Valve Only
Valve Only
Valve Only
Cylinder Clamp
Switch
84" Control Cable
Wirestop
Valve fitting
48" Nylon tube
Dash decal
EZ-Mount Electrical
12V
24V
N/A
8203997
8204012
8204039
N/A
8202699
N/A
N/A8202532
8202540
8202583
ENGINE SPECIFIC APPLICATIONS
Make & Engine Model
Standard Electrical
12V
24V
N/A
N/A
N/A
N/A
N/A
8202699
N/A
N/A
8202532
8202540
8202583
8204101
8202427
8202435
8202443
8202575
8202699
N/A
N/A
8202532
8202540
8202583
Mechanical
N/A
N/A
8202478
N/A
8202575
8202699
N/A
N/A
8202532
8202540
8202583
N/A
8202397
N/A
8202419
N/A
N/A
8202559
8202567
8202532
8202540
8202583
Note: All starting
fluid kits, except
mini
-ether kits, use
starting fluid cylinder
#8200327
(not included).
All kits, except for
#8203237 require
atomizer. See
following page
for atomizer
information.
STARTING FLUID SYSTEMS APPLICATIONS
E-Z Stock
E-Z Mount
EZ-Mount Electrical
12V
24V
Standard Electrical
12V
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TSB/Document ID: PA-2014-050
Replacement Service Bulletin Number:
MFR Communication Date: 2015-08-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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