NHTSA ID Number: 10173073
Manufacturer Communication Number: 122-U2J8F-04
TSB/Document Date: 2020-04-02
Summary
Instructions for retrofitting the sports exhaust system on the new 992 generation 911.
Installation and Conversion Instructions
911 (992)
21/19
ENU
2601
2
Sports Exhaust System - Silver (0P8)/Black (0P9)
Vehicle type:
911 Carrera (992)/911 Carrera S (992)/911 Carrera 4 (992)/911 Carrera 4S (992)
Model Year:
As of 2020
Engine Types:
Carrera S/4S: DKK/DKKA = 6-cylinder/3.0 liter/331 kW (450 hp)
Carrera/Carrera 4: DKC/DKCA = 6-cylinder/3.0 liter/283 kW (385 hp)
Restrictions:
ONLY approved for vehicles produced from 39/2018 (week/year)!
Information:
Retrofitting
Figure 1
Notes:
In the sports exhaust system, the signal for activating the flaps in the silencer comes from the respective
current map in the DME control unit. This depends on the driving status and accelerator pedal position
among other things.
Engine power and exhaust behaviour of the vehicle are not affected.
The sports exhaust system is also available straight from the factory for new vehicles by requesting
optional equipment "0P8 – Sports exhaust system (Brushed stainless steel tailpipe)" or "0P9 – Sports
exhaust system (Black chrome-plated look tailpipe)".
Switching the sports exhaust system on and off:
•
Porsche
Communication Management ( Figure 1): Select the menu "Car" → "Drive" → "Exhaust
system"
Tequipment
Mar 17, 2020
Page 1 of 13
2
911 (992)
2601
ENU
•
•
•
Installation and Conversion Instructions
21/19
Porsche
Communication Management ( Figure 1): Select "SPORT" or "SPORT PLUS"
Quick-access button in the keypad (below PCM, see also "911 – Good to know" – "Practical Tips" and
"Strip for switches")
Quick-access button on the multi-function steering wheel (if available, see also "911 – Good to know"
– "Practical Tips" and "Instrument cluster")
992.044.210
Parts Info:
Sports exhaust system – Tailpipe in Silver chrome-plated look,
set
Sports exhaust system – Tailpipe in Black chrome-plated look,
set
992.044.212
Also order the following parts in accordance with vehicle equipment:
Vehicles WITHOUT SportDesign package (– 2D1):
1
992.807.833.A.OK1
1x
Exhaust pipe cover, left, Matt Black
992.807.834.A.OK1
1x
Exhaust pipe cover, right, Matt Black
992.807.983.C.OK11
1x
Cover, lower rear, Matt Black– USA/Canada
Check country version!
Vehicles WITH SportDesign package (+ 2D1):
992.807.833.C.OK1
1x
Exhaust pipe cover, left, Matt Black
992.807.834.C.OK1
1x
Exhaust pipe cover, right, Matt Black
992.807.983.F.OK1
1x
Cover, lower rear, Matt Black
Information
Before ordering the additional parts:
Check vehicle equipment and country versions in the Porsche
Electronic Parts (PET) catalog!
Mar 17, 2020
Page 2 of 13
Tequipment
Installation and Conversion Instructions
911 (992)
21/19
ENU
2601
2
Parts list:
Figure 2
2
Notes:
992.253.143.A
2x
Clamping sleeve, ∅ 70 x 75 Figure 2 -1-
992.251.571
2x
Restraining strap Figure 2 -2-
992.251.053.A
1x
Silencer assembly for sports exhaust system Figure 2 -3-
N .912.425.01
6x
Speed nut, St 4.8 x 22 x 18 (exhaust pipe cover) Figure 2 -4-
992.251.187.P2
1x
Sports tailpipe, Black chrome-plated, left Figure 2 -5-
992.251.188.P2
1x
Sports tailpipe, Black chrome-plated, right Figure 2 -6-
992.251.187.N2
1x
Sports tailpipe, Silver chrome-plated, left (not shown)
992.251.188.N2
1x
Sports tailpipe, Silver chrome-plated, right (not shown)
PAF.912.769
6x
Screw, 4.8 x 16 (not shown)
ONLY contained in respective set!
The relevant legal regulations must be observed in the various countries.
•
•
•
e13*2007/46*0992*00 = 911 Carrera S/911 Carrera 4S
e13*2007/46*0992*04 = 911 Carrera
e13*2007/46*0992*05 = 911 Carrera 4
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Mar 17, 2020
Page 3 of 13
2
911 (992)
2601
ENU
Installation and Conversion Instructions
21/19
The underside ( Figure 3 ) of the new sports exhaust
system (silencers and sports tailpipes) is marked as
follows:
1
2
3
4
•
•
–
–
–
–
Porsche
logo
Porsche
part no.
Week (W) and year of manufacture
Type number
Silencer: Porsche
Part No. = 992.251.053.A / Type
number = 992 120 B
Sports tailpipes: Porsche
Part Nos. = see Parts list
This information can be read off from underneath when
installed.
Information
Figure 3
Tools:
9900 - PIWIS Tester 3
Transmission and Engine Jack
Torque wrench, 2-10 Nm (1.5-7.5 ftlb.)
Torque wrench, 40-200 Nm (30-148 ftlb.)
Restraining strap for securing loads
Shop light
Work Procedure: 1
Preparatory work
1.1
Drive vehicle onto a lifting platform ( Workshop Manual '4X00IN Lifting the vehicle').
1.2
Connect battery charger ( Workshop Manual '2X00IN Trickle charging 12-volt lithium-ion
battery').
1.3
Remove wheels on rear axle ( Workshop Manual '440519 Removing and installing wheel').
1.4
Remove rear apron ( Workshop Manual
'635519 Removing and installing rear
apron').
1
2
1.5
2
– Air guide for charge-air cooling
– Bumper bracket with foam section
Remove rear bumper ( Workshop Manual
'635019 Removing and installing rear
bumper', Figure 4 )
Replace muffler![]()
Figure 4
Mar 17, 2020
Page 4 of 13
Tequipment
Installation and Conversion Instructions
911 (992)
21/19
ENU
2601
2
CAUTION
Hot components
•
Risk of burns
Let hot components cool down.
Wear personal protective gear.
CAUTION
Heavy components
•
Risk of pinching
Wear personal protective gear.
Get someone to help if necessary.
2.1
Transmission and Engine Jack must be positioned under the exhaust system (in transfer
case area). Then, secure the exhaust system with restraining straps to prevent it from falling
down.
2.2
Disconnect electric plug connection for exhaust flap (left/right) on the muffler
.
Information
The help of another person is required for this step.
2.3
Remove muffler
( Workshop Manual '263319 Removing and installing rear silencer')
2.4
Install new muffler
for sport exhaust system ( Workshop Manual '263319 Removing and
installing rear silencer')
2.4.1
Engage new restraining strap
(2 ea.) with screw heads facing
downwards on the muffler
holder
( Figure 5 ).
1
2
– New restraining strap (2 x)
– Muffler
holder
Figure 5
Tequipment
Mar 17, 2020
Page 5 of 13
2
911 (992)
2601
ENU
Installation and Conversion Instructions
21/19
2.4.2
Remove transport protection shell
on the new muffler
in the exhaust
flap connector
area ( Figure 6 ).
1
2
– Transport protection shell
– Exhaust pipe on muffler![]()
(right)
2.4.3
Coat exhaust pipe on catalytic
converter (at the left/right) and on
the new muffler
(at the left/right)
with high-temperature grease.
2.4.4
Figure 6
Install new clamping sleeve (∅ 70 x
75, 2 ea.) on exhaust pipe on catalytic converter (at the left/right).
Information
The help of another person is required for this step.
2.4.5
Position new muffler
for sport
exhaust system on the muffler![]()
holder and pre-install hand-tight
with new restraining straps (2 ea.)
( Figure 7 ).
1
2
3
4
2.4.6
Check whether the protective plate
is touching the catalytic converter
( Figure 7 -insets-).
•
•
2.4.7
Mar 17, 2020
Page 6 of 13
– Muffler
for sport exhaust
system
– Clamping sleeve, ∅ 70 x
75
– Restraining strap
– Protective plate
If it is ( Figure 7 -A-): Correct
the position of the muffler![]()
Figure 7
or bend the cover away if
necessary so that there is a gap of at least 3–5 mm ( Figure 7 -B-) between
the plate and catalytic converter!
If not ( Figure 7 -B-): Continue with the next step.
Move new clamping sleeve (∅ 70 x 75, 2 ea. Figure 7 -2-) as far as the
markings on the exhaust pipe on the catalytic converter/muffler
, align the opening
horizontally and pre-install hand-tight.
Tequipment
Installation and Conversion Instructions
2.4.8
911 (992)
21/19
ENU
2601
2
Tighten restraining strap (2 ea.).
Tightening torque 15 Nm (11 ftlb.) +/-10 %
2.4.9
Tighten clamping sleeve (∅ 70 x 75, 2 ea.).
Tightening torque 30 Nm (22 ftlb.) +/-10 %
2.5
Install rear bumper ( Workshop Manual '635019 Removing and installing rear bumper').
Hexagon-head bolt, M8 x 30 (8 x): Tightening torque 23 Nm (17 ftlb.)
3
Convert rear apron
3.1
Remove rear skirt (see also Workshop Manual '636819 Removing and installing rear
skirt').
3.1.1
Remove trim frame for tailpipe
cover (left Figure 8/right)(
Workshop Manual '637019
Removing and installing trim frame
for tailpipe cover').
1
2
3.1.2
– Screw, 4.8 x 16
– Trim frame for tailpipe
cover (left)
Unclip/disengage electric wire
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TSB/Document ID: 122-U2J8F-04
Replacement Service Bulletin Number:
MFR Communication Date: 2020-03-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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