NHTSA ID Number: 10133512
Manufacturer Communication Number: V511602-2039000
TSB/Document Date: 2018-04-16
Summary
51 16 02 June 7, 2016 2039000 Supersedes Technical Bulletin V511403 dated December 16, 2014 to update Claim Processing statement. Corrosion on the Roof in the Area of the Roof Rails Corrosion on the roof (in the contact area of roof rail/roof rail base)
51036300
60
Adjust 6 brackets
66871499
10
Wax body
51017500
30
Cover windshield
64107750
30
Example Time Units
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
40.00
Body Labor Subtotal
420
Total Paint Material Amount
$
276.00
Total TU/MU
900
Total Parts Amount
$
316.00
VW
Representative
Authorization No.
Authorization Date
TB 2039000
Authorization
valid until:
Warranty
VW Representative Name (printed)
VW Representative Signature
23
L00#0000 $
480.00
A0041000 $
420.00
Parts and Materials: $
316.00
Total: $
1,216.00
Paint/Corrosion Claim Form
400000
Dealer No.
Repair
Order No.
910000
VIN (17-Digits)
If repeat repair, provide explanation in box below:
WVWLK63B03E000000
Color No. (4-digit ElsaPro Paint No.)
LA7W
Dealer Labor Rate
100.00
Paint material price per unit
Service No.
Damage
Code
Dmg
Loc
Part manufacturer
(Vendor Code)
5103
0003
010
010
12.00
Dealer-owned paint shop?
Yes
Original paint material?
Yes
Description of Repair
Paint roof w/ sunroof
Paint Labor Operation(s)
No
No
Time
Units
Mat'l
Units
51037933
290
51017133
190
19
Verify ALL Labor Operation Time Units
and Material Units
Note: Authorization and claim reimbursement are contingent on the usage of original
parts for the repair
Body Painting Prep Time
The vehicle history must be checked for any previous damage. Digital photographs must be included with the repair order per VWoA instructions. If there is a
sublet invoice for painting, the invoice amount must be split between outside (sublet) labor and outside (sublet) material.
Part Number
Part Description
Part Qty
Epoxy Primer
Part Price
per Unit
1 $
Total Part
Price
Description of Repair
Remove and install 2 roof rails
40.00
Example Part Qty and Part Price per Unit only
All other parts should be claimed separately in
the SAGA claim
Paint Subtotal
Repair/Replace Labor
Operation(s)
480
19
Time
Units
66872050
50
Remove and install antenna
91381999
10
Remove corrosion on roof
51036300
60
Wax body
51017500
30
Cover windshield
64107750
30
Remove and Install Headliner
70841913
220
Example Time Units
Full pre-populated forms can be found in the
following location:
WISE > Resource Center > Forms > Paint/
Corrosion > TB# Form specific to the vehicle
and the repair.
Outside Material
LACKMATF
Part Amount Subtotal
$
40.00
Body Labor Subtotal
400
Total Paint Material Amount
$
228.00
Total TU/MU
880
Total Parts Amount
$
268.00
VW Representative
Authorization No.
Authorization Date
TB 2039000
Authorization
valid until:
Warranty
VW Representative Name (printed)
VW Representative Signature
19
L00#0000 $
480.00
A0041000 $
400.00
Parts and Materials: $
268.00
Total: $
1,148.00
SRT Reference Table for TPI# 2039000
Repair (1998-2001 B5 Passat Wagon) – Models(3B5)
Body Labor
Labor Operation : Remove and
install 2 roof rails
66 87 20 50 = 50 TU
Labor Operation: Remove and
install headliner w/out sunroof
Or:
R&I headliner w/ sunroof
Labor Operation : Remove and
install antenna
70841910 = 190 TU
Or:
70841913 = 220 TU
Labor Operation : Remove
corrosion on roof
51 03 63 00 = * TU
Labor Operation : Wax body
51 01 75 00 = 30 TU
Labor Operation : Cover windshield
64 10 77 50 = 30 TU
91 38 19 99 = 10 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
Labor Operation:
Paint roof w/out sunroof
Or:
Paint roof w/ sunroof
51 03 79 13 = 330 TU
Or:
51 03 79 17 = 290 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation:
Paint roof w/out sunroof
Or:
Paint roof w/ sunroof
23 MU
Or:
19 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (2001-2005 B5.5 Passat Wagon) – Models(3B6)
Body Labor
Labor Operation : Remove and
install 2 roof rails
66 87 20 50 = 70 TU
Labor Operation: Remove and
install headliner w/out sunroof
Or:
R&I headliner w/ sunroof
Labor Operation : Remove and
install antenna
70841910 = 190 TU
Or:
70841913 = 220 TU
Labor Operation : Remove
corrosion on roof
51 03 63 00 = * TU
Labor Operation : Wax body
51 01 75 00 = 30 TU
Labor Operation : Cover windshield
64 10 77 50 = 30 TU
91 38 19 99 = 10 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
Labor Operation:
Paint roof w/out sunroof
Or:
Paint roof w/ sunroof
51 03 79 23 = 330 TU
Or:
51 03 79 33 = 290 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation:
Paint roof w/out sunroof
Or:
Paint roof w/ sunroof
23 MU
Or:
19 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
Repair (2007-2010 B6 Passat Wagon) – Models(3C5)
Body Labor
Labor Operation : Remove and
install 2 roof rails
66 87 20 50 = 30 TU
Labor Operation : Headliner
remove and install
70 84 19 10 = 250 TU
Labor Operation : Remove and
install antenna
91 38 19 99 = 10 TU
Labor Operation : Remove
corrosion on roof
51 03 63 00 = * TU
Labor Operation : Adjust 6 brackets
66 87 14 99 = 10 TU
Labor Operation : Wax body
51 01 75 00 = 30 TU
Labor Operation : Cover windshield
64 10 77 50 = 30 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
A0041000
Refinish Labor
Labor Operation: Prepare painting
51 01 71 33 = 190 TU
Multiply claim time units x
warranty labor rate. Enter
in SAGA under Outside
Labor Operation:
Labor Operation:
Paint roof: w/out sunroof
Or:
Paint roof: w/ sunroof
51 03 79 23 = 370 TU
Or:
51 03 79 33 = 290 TU
L00#0000*
*Please see warranty table for
proper labor operation
Outside Materials
Labor Operation:
Paint roof: w/out sunroof
Or:
Paint roof: w/ sunroof
27 MU
Or:
23 MU
Multiply claim material units x
$12.00. Enter in SAGA
under Outside Materials:
LACKMATF
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TSB/Document ID: V511602-2039000
Replacement Service Bulletin Number:
MFR Communication Date: 2016-06-07
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY:ROOF AND PILLARS
MFR Component System:
MFR Component Subsystem:
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