39

Step 4-B (Total Emissions Calculator Option):

Do not use the Emissions Estimator. Instead, use
the Total Emissions Calculator below to calculate
your VOC and PM emissions during the month.

TOTAL EMISSIONS CALCULATOR

From the VPL above, enter in Column A the number of vehicles processed with each type of CRC Kit
during the month. In Columns B and C, multiply the number in Column A by the listed VOC or PM
emission factor. Finally, add up the values in each of Columns B and C to get the total VOCs and total
PM emitted, then add the total VOC and total PM emissions together. Enter these amounts in “Total” and
“Total Emissions” lines on the VPL.

A B Cc
Kit Number of
Vehicles VOC (Ibs) PM (Ibs)
(Part Number) Processed
Multiply Cot. Ax 0.12 | Multiply Col. A x 0.10
00289-TO0KT-DS 2
= 0.24 = 0.20
Multiply Col. Ax 0.16 | Multiply Col. A x 0.11
00289-SOOKT-DS 1
= 0.16 =0.11
Multiply Col. Ax 0.05 | Multiply Col. A x 0.06
00289-TO1KT-DS 1
= 0.05 = 0.06
Sum of column B Sum of colurmn C
Total
~ = 0.45 = 0.37
Total
Emissions 0.82
(VOC + PM)
Kit REFERENCE TABLE:
Kit Liters of Liters of
Noxudol 300 S 712 AM
(Part Number) (VOC content = 0.09 Ibs‘gal)_| (VOC content = 0.165 Ibs/gal)
00289-TOOKT-DS 3 1
00289-SO00KT-DS 3 2
00289-T01KT-DS 2 0

Note: Start a new VPL each month.

If your total aggregate emissions in any month exceed 1,000 pounds, please go to the
C.L.E.A.N. Dealer website (http:/icleandealer.com) or call the EH&S Hotline (877-572-4347).

Note:

40

Dealership: Recording Period:

Date

[Month/Year]
Michigan CRC Campaign Daily Vehicle Production and Monthly Emissions L
Emissions
baat oedeals Time of Completion Kit Type

VOC (Ibs) | PM (ibs)

Maintain these documents in your deatership's records for a period of five (5)
years after your dealership ceases its involvement in CRC Campaigns.

Duplicate as Necessary

Dealership: Recording Period:
{Month/Year]

Michigan CRC Campaign Daily Vehicle Production and Monthly Emissions Log

Vehicle Make and Emissions
oa Model Year Time of Completion Kit Type
VOC (Ibs) | PM (Ibs)
TOTAL
Total Emissions
(VOC + PM)
Emissions ESTIMATOR

Locate the row in the table below that corresponds to the type of CRC Kit used to process each vehicle.
Enter the VOC and PM emission values from the table below in the corresponding box of the VPL. At the
end of the month, add up the values in the VOC column to get the total VOC emissions, then do the same
for PM. Add the total VOC and total PM emissions together to get the total emissions for that month.

Kit Type (Part Number}: | VOC (Ibs) | PM (Ibs)
00289-TOOKT-DS 0.12 0.10
00289-SO0KT-DS 0.16 0.11
00289-T01KT-DS 0.05 0.06

Maintain these documents in your dealership's records for a period of five (5)
years after your dealership ceases its involvement in CRC Campaigns.

Duplicate as Necessary
Dealership:

From the VPL above, enter in Column A the number of vehicles processed with each type of CRC Kit
during the month. th Columns B and C, multiply the number in Column A by the listed VOC or PM
emission factor. Finally, add up the values in each of Columns B and C to get the total VOCs and total
PM emitted, then add the total VOC and total PM emissions together. Enter these amounts in “Total”

Recording Period:

TOTAL EMIssions CALCULATOR

and “Total Emissions” tines on the VPL.

[Month/Year]

A B Cc
Kit Number of
Vehicles VOC (Ibs) PM (Ibs)
(Part Number) Processed
Multiply Col. Ax 0.12 | Multiply Col. A x 0.10
00289-TO0KT-DS
Multiply Col. Ax 0.16 | Multiply Col. Ax 0.11
00289-SO0KT-DS
Multiply Col. Ax 0.05 | Multiply Col. A x 0.06
00289-JOIKT-DS
Sum of column B Suri of column C
Total
Total
Emissions
(VOC + PM)

Note: Start a new VPL for the next month.

Note: If your total aggregate emissions in any month exceed 1,000 pounds, please go to the
C.L.E.A.N. Dealer website (http://cleandealer.com) or cail the EH&S Hotline (877-572-4347}.

Maintain these documents in your dealership's records for a period of five (5)
years after your dealership ceases its involvement in CRC Campaigns.

Duplicate as Necessa

{This page intentionally left blank.)
CORROSION-RESISTANT COMPOUND CAMPAIGNS
DEALER INFORMATION PACKET

CRC CAMPAIGN PROCESS OVERVIEW

Toyota has launched Corrosion-Resistant Compound (“CRC”) campaigns for particular vehicles
registered in certain cold climate states with high road salt use (“Cold Climate States”) to
address the potential for greater than expected levels of vehicle frame corrosion. This “CRC
Campaign Process Overview" provides a general description of the process being used by
Toyota dealers to apply CRCs to vehicle frame surfaces.

The CRC Campaigns entail the application of two Class IIIB combustible liquids (‘CRCs”) to an
eligible vehicle's frame -- one to the exterior and the other to interior frame surfaces -- using a
Vaupe! HSDR 3300 spray gun. Toyota has issued dealers 2 of these spray guns, with
instructions to dedicate one to the interior and the other to the exterior CRC and to use these
guns only for the CRC campaigns. The CRC campaigns are occurring indoors in an existing
dealership service area. Dealers have been instructed to comply with fire, zoning, air and
building codes when conducting the CRC campaigns, including to comply with all recordkeeping
and material handling requirements.

The CRC campaigns process consists of three primary steps:
1. Work Area Setup
2. Vehicle Inspection and Preparation
3. CRC Application

Step 1: Work Area Setup. Dealers are conducting the CRC campaigns in a dedicated work
space in the dealership's service area that has a vehicle lift, is well ventilated, is located away
from other vehicles, is at least 20 feet away from open flames, spark-producing equipment and
drying, curing or fusion apparatuses, has appropriately-rated fire extinguishers in the immediate
vicinity and can be sectioned off with temporary partitions. No physica! alteration of the
workspace or installation of new equipment is required for the CRC campaigns.

Step 2: Vehicle Inspection and Preparation. Dealers should employ the following procedures
to prepare their service areas and vehicles for spraying.

>» Visually inspect for Frame Perforation Based On Toyota Inspection Criteria. Wf the vehicle

frame has perforation in excess of Toyota's inspection criteria, then it will be replaced and
CRCs will not be applied.

> Clean Frame. \t may be necessary to clean the frame with mechanical methods, including
pressure washing. No chemicals or solvents will be used to clean the frame.

>* Place Vehicle on Lift. Raise the vehicle using the vehicle lift; remove certain vehicle
components as necessary to apply the CRCs to the vehicle frame (e.g., tires and wheels,
spare tire, engine under cover, bumper cover, etc.).

>» Work Area Setup. Place tarp beneath vehicle and set up temporary partitions around
vehicle. Tarps are intended to capture limited overspray and to facilitate clean-up.

Page 1 of 3
> Prepare Frame. Manually remove rust from frame using scraper, chisel, and/or
compressed air (é.g., air scalers).

>» Clean Frame (Secondary Cleaning). Manually remove any remaining rust or dirt using
wire brush and air nozzle.

> Secondary Visual Inspection. Visually inspect the frame to ensure no perforation meeting
Toyota's criteria was uncovered during the manual rust removal and cleaning process.

>» Temperature Measurement. Use an infrared thermometer to ensure the vehicle exhaust
system has sufficiently cooled prior to any spraying.

> Mask Parts. Mask areas not to be sprayed (e.g., drive shaft, brake/hub assemblies,
exhaust, other electrical components, etc.).

> Attach Plastic Sheet. Attach plastic sheet to frame capture any internal CRC that may drip
through small holes in the frame; use magnets to suspend a plastic sheet underneath the
frame.

Step 3: CRC Application. Dealers should apply the CRCs to vehicle frame surfaces as
follows:

. Prepare the Vaupel HSDR 3300

spray gun dedicated to the interior CRC.

> Apply CRC to interior of Frame. Insert select spray nozzle a specified distance into holes
in the frame identified in the Technical Instructions for the particular CRC campaign.
Press spray gun trigger and pull out nozzle at fixed speed while spraying interior surface
of frame with the CRC. Complete the number of laps indicated in the Technical
Instructions for each hole. When finished, wipe away any residual CRC on the frame's
exterior with cloths or paper towels.

» Remove Plastic Sheet Suspended From Frame.

> Install Foam Blocks and Body Plugs. After spraying the CRC to the frame interior, insert
foam blocks and body plugs to keep CRC in the frame's interior and to Simit water and
road spray from entering the frame or cross-members.

> Setup Spray Gun for External Frame CRC Application. Prepare the Vaupel HSDR 3300
spray gun dedicated to the exterior CRC.

> Apply CRC to Frame Exterior Following spray gun set up, hold the unidirectional
handheld spray nozzle a distances from the frame surface specified in the Technical
Instructions for the particular CRC campaign. Press spray gun trigger and spray the CRC
on the top of portion of the frame by moving spray nozzle at fixed speed across frame
surface.

> Apply External Frame CRC to Lift Contact Points. Lower the vehicle halfway, reinstall
wheels, lower vehicle and apply CRC to the areas where the lift arms touched.

> Raise Vehicle to Facilitate Post Spray Vehicle Restoration. Raise the vehicle and remove
protective tape and all fire retardant sheeting and plastic coverings.

>» Take Final Steps Necessary to Return Vehicle Customer. Reinstall components (such as
the engine undercover); lower vehicle from lift; complete reinstallation of other components

Page 2 of 3
(such as the rear bumper cover); and place vehicle in a location where CRCs can cure for
24 hours before returning vehicle to customer.

Page 3 of 3
(This page intentionally left blank.)
MATERIAL SAFETY DATA SHEET

PARKER INDUSTRIES

16-8, NIHONBASHI 2-CHOME,
CHUO-KU, TOKYO 103-0027, JAPAN
TELEPHONE: (03) 5205-1973

FAX: (03) 5205-198
BAX: (03) 5205-1981 HMIS HAZARD RATING
EMERGENCY CONTACT:
CHEMTREC (800) 424-9300 HEALTH ]
FIRE I
REACTIVITY 0
PERSONAL PROTECTION B
Date of Review: Revised: March 17, 2011
Date of Preparation: November 14, 2007 By: Y. Yamada

SECTION 1: PRODUCT IDENTIFICATION |

Product Name: 7IZAM
Chemical Family: Petroleum oil/additive blend
Material Usage: Corrosion Preventive Compound

EMERGENCY OVERVIEW: Petroleum oil-based product. When product bums it releases typical hydrocarbon products of
combustion. Refer to Section 3 for health effects and to Section 5 for fire hazard data.

SECTION 2: HAZARDOUS INGREDIENTS