IK1201241 Service Bulletin/Repair Instructions

IK1201241 ­ ECM Calibration for DPF Replacement
Page 1 of 3
Countries:
CANADA, UNITED STATES,

MEXICO, PUERTO RICO
Document

ID:
IK1201241
Availability:
ISIS, IsSIR
Revision:
9
Major System:
ENGINES
Created:
11/19/2014
Current

Language:
English
Last

Modified:
2/27/2017
Other

Languages:
NONE
Author:
Michael

Sokolowski
Viewed:
8580

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Title : ECM Calibration for DPF Replacement

Applies To : 2007- 2009 MaxxForce DT/9/10. 2010-2015 Maxxforce DT/9/10, 2007-2009 Maxxforce V8
CHANGE LOG

Please refer to the change log text box below for recent changes to this article:

2/15/2014 - Initial Article Release

5/24/2016 - Part Number Edits reflecting DPF inventory

6/23/2016 - Modified part numbers per inventory quantities

10/11/2016 - Added note advising not to use V8 DPF on I6 engines

11/2/2016- Corrected DPF part number error



DESCRIPTION

This document will guide the user through programming of the ECM to ensure the calibration correlates with the Diesel

Particulate Filter (DPF) type. This document is only to be followed after diagnostics and/or Tech Services have determined a

replacement DPF is needed.
SERVICE PARTS INFORMATION

Use for ordering NEW DPF for 2007-2009 I6 engines:

(Do not install V8 DPFs on I6 engines. The DPF substrate is different and may cause issues if used on the incorrect

engine).

Table 1

Part Being Replaced
Replacement Options
Additionally Needed
ECM Calibration
2594363C91 →
Reman Part­ 5010838R91
N/A
Not Required - DPF sizing is

the same as original
2593981C91 →
Reman Part­ 5010836R91
N/A
Not Required - DPF sizing is

the same as original
2594131C91 →
New Part- 2612521C91 2593998C1 FLNG Gasket (1)

2593986C1 FLNG Gasket (1)

Reman Part- 5010853R1 2603207C1 Band Clamp (1)
5010832R91 →
New Part- 2612521C91 2593998C1 FLNG Gasket (1)

2593986C1 FLNG Gasket (1)

Reman Part- 5010853R1 2603207C1 Band Clamp (1)
Required.

Refer to Table in Repair

Steps
Use for ordering NEW DPF for 2007-2009 V8 engines:
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 3/1/2017
IK1201241 ­ ECM Calibration for DPF Replacement
Page 2 of 3
Table 2
Part Being Replaced
Replacement Options
ECM Calibration
Reman Part- 5010847R1

2593981C91 →
New 2010 Style Replacement- 2604873C91

Reman Part- 5010847R1
5010836R91 →
New 2010 Style Replacement- 2604873C91

Reman Part- 5010850R1
2594131C91 →
Required.

Refer to Table in Repair

Steps
New 2010 Style Replacement- 2605837C1

Reman Part- 5010850R1
5010832R91 →
New 2010 Style Replacement- 2605837C1
REPAIR STEP(s)

For I6 Engines:

If replacing DPF that requires an ECM Calibration, start a Programming Support case file with current ECM calibration identified

in the case description.

The DPF size "identifier" is the third letter in the calibration name:

Engine
Current Calibration
Updated Calibration
2007­2009
G or K
H or M
2010-2012
L or R
R
For Example:

ECM Calibration for Production

DPF (discontinued)
ECM Calibration for Service

DPF (current)
P_G_SKR2
P_H_SMR0
P_K_SKR2
P_M_SMR0
For V8 Engines:

Year
Current Calibration
Updated Calibration to be

used with 2010 DPF
2007-2009
PRD2SGx4
PRD2SGx5
Programming Instructions:

IK2600010 - NETS Programming and Troubleshooting Guide

If there are any issues programming, start a Programming Tech Service case file.
WARRANTY INFORMATION

Warranty Claim Coding:

Group: 12000- Engines

Noun:
716- Reprogram Engine - Calibration
­ Link to the Coding Manual: Click Here

Standard Repair Time(s):

Step
Description
Chassis
Engine
SRT
Hours
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 3/1/2017
IK1201241 ­ ECM Calibration for DPF Replacement
ELECTRONIC CONTROL MODULE (ECM

OR ECM/IDM) ­ ENGINE, PROGRAM

ELECTRONIC CONTROL MODULE (ECM

OR ECM/IDM) ­ ENGINE, PROGRAM

ELECTRONIC CONTROL MODULE (ECM

OR ECM/IDM) ­ ENGINE, PROGRAM

-Link to the Standard Repair Time Manual: Click Here

Hide Details
Page 3 of 3
ALL
DT/9/10
A12­3510K
ALL
DT/9/10

2010 Emissions
A12­3510T
ALL
MaxxForce 7
A12­3510J
Click Here
Feedback Information

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Copyright © 2017 Navistar, Inc.
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