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NHTSA ID Number: 10127627

Manufacturer Communication Number: SRV-TSB-18-001

TSB/Document Date: 2018-02-05


Summary

X Diavel/X Divael S Starter Clutch and Flywheel Replacement - This bulletin describes the proceedure to remove and replace the starter clutch and flywheel with a new and improved unit. Certain units suffered a failure of the starter clutch resulting in an engine no-start condition. This reinforced part is more robust and prevents possible breakage by introducing a new starter clutch and flywheel. The bulletin contains detailed instructions, photos, and description of all parts and proceedures involved.


ut (28) and copper
c
washer;
 remove nu
Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
 insert the steel washe
er (29) previo
ously removved;
 apply 3 beads of LOCT
TITE 648 on the cranksh
haft thread, as shown in
n the figure.
 apply LOCTITE 648 th
hroughout nut (28) first 3 threads as shown in tthe figure.
TENTION
ATT
Do not exceed the quantity
y of LOCTIT
TE 648 requiired and sho
own in the picture.

 Perform th
he final tighttening of nu
ut (28) to a ttorque of 3330 Nm ± 5%..
NOTE
Tho
oroughly clea
an the nut top
t side from
m LOCTITE 6
648 residues.

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
6) Rem
move special tool Part no
o. 8871333677.
d) Vehicle reassembly
y
1) Applly a bead off ThreeBond
d 1207B black sealing ccompound a
along the en
ntire surface
e (34) of the
e
crankcase couple
ed with the generator cover.
ATTENTION
pplying Thre
eeBond 12077B black seaaling compou
und check th
hat:
Before ap
 there is no dirt of any type insside the cra nkcase;
 there is no dirt of any type on
n the sealantt application
n surface;
 the su
urface is well dry and if not
n run a cle
ean cloth ove
er it again.

all the gene
erator cover (21) within 5 minutes o
of applying the sealantt and drive it fully home
e
2) Insta
on th
he crankcase
e.
NOTE
at the stator cable retaining rubberr element (339) is correcttly fitted in tthe relevantt
Check tha
seat on th
he generato
or cover (21)..

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
3) Startt special screw M6X35 (17), the 2 special scre
ews M6X30
0 (18), the 9 screws M6x30 (19) and
d
screw
w M6x35 (20
0).
Tighten all the screws
s
to a torque
t
of 13 Nm ± 10% ffollowing the
e sequence shown in the figure.

4) Fit tiiming inspecction cover (23) by tighte
ening the 2 sscrews M6x114 (22) to a to
orque of 5 Nm ± 10%.
5) Fit the
t
side stand switch by
b inserting the timing pin (40) off the switch in the hole
e (41) of the
e
stand. Tighten the
t retaining
g screw M6X
X1 (24) to a ttorque of 5 Nm ± 10%.

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
6) Fit the wiring co
over (16) by tightening
t
the
t 3 screwss M5x12 (15) to a torque
e of 4 Nm ± 110%.
7) Inserrt the gear shift lever on the gearbox selecto
or shaft folllowing the initial timing previously
y
mark
ked.
8) Applly Loctite 22
22 on the thread of screw M6x18 (14
4) and tighten to a torque of 10 Nm
m ± 10%.

9)

L front hee
el guard by tightening
t
th
he 2 screws M5X10 (25)) to a torque
e of 5 Nm ± 10%.
Fix LH

10) Rele
ease clutch slave cylinde
er, engine rpm sensor an
nd gear senssor from the
e elastic band.

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
11) Inserrt clutch pusshrod (13) alligning anti--rotation pi n (42) with h
holes (43), a
as shown in tthe figure.

12) Fix clutch
c
actua
ator (9), which includes the anti-rottation insert, on the clu
utch pushro
od previously
y
time
ed by insertin
ng anti-rota
ation pin (42
2) into the se
n the anti-ro
otation inserrt.
eats (44) on
6 (8) to a torrque of 10 N
Nm ± 10%, fo
ollowing sequence 1 – 2 – 3 – 1.
13) Tighten the 3 sccrews M6x16

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
14) Fix engine
e
rpm
m sensor (12
2) on genera
ator cover b
by tightenin
ng screw M
M6x16 (10) w
with relevant
sprin
ng washer (111) to a torqu
ue of 10 Nm
m ± 10%.

15) Posittion gear se
ensor (7) on the generattor cover maaking sure tthat the label is visible, as shown in
n
the figure.
f
Applly Loctite 243
3 on the thre
eads of the 2 screw M4xx16 (6) and tig
ghten to a to
orque of 2.5 Nm ± 10%.

nstall the driving pulley cover (5) it is necessaryy to:
16) To in
5 (3)and of screw M6
6x16 (4) to remove the
e
 clean the threads off the 2 screws M6x25
threadlock
ker previouslly applied;
Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
 apply Locttite 243 alon
ng the threads of the 2 sscrews M6x
x25 (3) and o
of screw M6x
x16 (4);
 tighten the 2 screws M6x45
M
(3) an
nd screw M6
6x16 (4) to a torque of 6 Nm ± 10%..

17) Befo
ore inserting
g drain cap (11) with relev
vant washer (2), it is neccessary to:
e
thread
d of the cap;
 clean the entire
eeBond 1215
5 grey along the whole tthread of the cap.
 apply Thre
m ± 10%.
 tighten the drain cap (1) to a torque of 20 Nm

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
18) Rem
move the fille
er cap and to
op up with the
t oil previo
ously draine
ed until it rea
aches the re
equired levell.
Tighten the filler cap to a to
orque of 5 Nm
N ± 5%.

e side stand moves freelly and checkk the correctt operation o
of the safetyy switch.
19) Ensure that the
 Spare Partts
The part number
n
of th
he kit require
ed for this update
u
is as follows:
Part no.

Descripttion

Q.ty

69928312A

Flywh
heel and starter clutch kkit

1

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Imag
ge

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
 Warranty
Reimburse
ement for work
w
associa
ated with this
t
Service Campaign will be don
ne through the regular
warranty claim
c
proced
dure using th
he Campaign
ns section o
of the DCS.
nd is identified as CR145
5.
The warranty claim is pre-filled an
e reimbursed
d:
You will be
0 minutes of
o labor time
e (25 labor units) that in cludes the ttime necessa
ary for:
 for 150
o bike rece
eption;
o installation of the fly
ywheel and starter
s
clutcch Kit part no. 69928312
2A;
o filling out the warran
nty claim.
 the relevant comp
ponent requ
uired to carry
y out the op
peration Partt no.699283
312A.
Warranty Claims filled
d-in in a diffferent way
y might be ccharged bacck to you during period
dic Warranty
y
Audits.
Thank you
u for your cooperation.
Service De
epartment
DucatieBay logo North America, Inc.

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

123

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TSB/Document ID: SRV-TSB-18-001

Replacement Service Bulletin Number:

MFR Communication Date: 2018-01-19

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM:STARTER ASSEMBLY

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