ntry verssions)
Recall Bulletin SRV--TSB-18-001
NOTE
Using the
e LH rider footpeg
f
and
d the gearcchange lever as a bearing plane, p
position the
e
generator cover and protect it with a cloth.

ATTENTION
g the flywhe
eel assemblyy, rotate the
e crankshaftt (using the sspecial tool
Before disassembling
Part no. 887133824) until the engine
e
timin
ng is perforrmed: the h
horizontal piston must
e top dead centre
c
TDC and
a the refe
erence engraved pointss present on the driven
reach the
timing ge
ear must be timed as shown in the ffigure:
-

the ho
orizontal cyliinder piston positioned at the top d
dead centre (TDC):

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
Horizontal
al piston at
top dead
d center

-

engrav
ved points present
p
on the
t driven tiiming gear ttimed with tthe engrave
ed points of
the prrimary timing gear:

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
17) Insta
all special to
ool Part no.8
887133367 driving
d
the 2 pins (26) fully home in
n correspond
dence of the
e
holes on the flyw
wheel and tightening th
he 2 screws (27) to a torque of 13 Nm
m ± 10%.

Part
Pa no.8871
133367

move nut (28
8) and washe
er (29).
18) Rem
NOTE
To facilita
ate the remo
oval heat the nut with aan industriall heating gun.

19) Rem
move special tool Part no
o. 8871333677.
Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
20) Take
e special too
ol Part no.88
87133931:
 fix the locking flange on the flyw
wheel driving
g the 2 pinss (30) fully h
home in corrrespondence
e
of the hole
es on the fly
ywheel.
 insert the crankshaft protective
p
ca
ap.

Pa
art no.88713
33931

ear, flange, starter cluttch, flywhee
el and rotor
21) Using a sliding arm puller remove the driven ge
assembly.

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
22) Rem
move special tool Part no
o. 887133931.
23) Rem
move roller bearing
b
cage
e (31) and bu
ushing (32).

ATTENTION
he removal of the rolle
er bearing ca
age and of the bushing do NOT rremove the
During th
primary timing
t
syste
em gear in order
o
to avo id loosing the engine timing.

an the surfa
aces (33) off the generrator cover and (34) off the crankccase using a
24) Thorroughly clea
degrreasing agent in orderr to remove any resid
dues of the
e ThreeBon
nd 1207B b
black sealing
g
compound.

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
25) Thorroughly clean the thread
ds of crankshaft and nu t (28) from tthe Loctite 648 previou
usly applied.

ation of kit Part
P
no. 699
928312A
b) Prepara
1) Rem
move the 8 sccrews M6x25 (34) securing the rotorr (35) to the flywheel so as to recove
er the rotor.

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
2) Take
e the flywheel assembly
y of kit Part no. 699283112A and rem
move the service screw.

OLD

NEW

ow is the correct orienta
ation of the flywheel asssembly pressent in kit Pa
art no.69928
8312A.
Belo

Identific
ication groovves

3) Fix old
o rotor (35) on the fllywheel asse
embly of ki t Part no. 6
69928312A orienting it so that the
e
hole (36) of the
e rotor is aligned with the
t
engrave
ed point (377) of the flyywheel, as shown in the
e
figurre.

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
Take
e the 8 screw
ws M6x25 (A
A) included in the kit Paart no.69928
8312A and tiighten them
m to a torque
e
of 13
3 Nm ± 10% following
f
th
he sequence shown in th
he figure.

P
no. 6992
28312A
c) Installattion of kit Part
TTENTION
AT
Be
efore installing the flyw
wheel assem
mbly, check that the 2 engraved points present on the
drriven timing gear are tim
med with th
he engraved
d points of tthe primary timing gearr, as shown
in the figure.

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
1) Take
e the flywhe
eel assembly
y and installl roller bear ing cage (311) and bushiing (32) as sshown in the
e
figurre.
NOTE
ushing with Shell
S
Gadus S2 V220 grrease.
Smear bu

all the flywh
heel assembly on the crankshaft maaking sure tthat the hole (37) on the flywheel is
2) Insta
align
ned with the
e lowered to
ooth (38) on the cranksh
haft.

er washer supplied
s
with special to
ool Part no. 887133931 on the cran
nkshaft. The
e
3) Inserrt the coppe
copp
per washer must
m
be use
ed ONLY to insert the flywheel completely on
n the cranksshaft and be
e
Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
remo
oved after this operatio
on. For the final
f
tighten
ning use the
e washer (29
9) already on
n the engine
e
and removed du
uring the disassembly ph
hase
Using a 34 mm bush
b
and a hammer,
h
drive the flywh
heel assemb
bly fully hom
me on the cra
ankshaft.

ATTENTION
During this phase, make sure that the d
driven gear teeth are NOT overla
aid on the
intermediate starter gear teeth.

Duca
ati North Am
merica
www.ducatiusa.com
m

448 E. Midd
dlefield Road
Mountain View, CA 94043 USA
Tel. +1 650-933-9899

Starrter Cluttch and Flywhee
F
el Replaccement
Mod
dels: Mo
odel Yearr 2016-2017 XDiavel (all model a
and
coun
ntry verssions)
Recall Bulletin SRV--TSB-18-001
4) Insta
all special to
ool Part no.8
887133367 driving
d
the 2 pins (26) fully home in
n correspond
dence of the
e
holes on the flyw
wheel and sttart the 2 sccrews (27).

Partt no.8871333
3367

he instructio
ons below:
5) To tighten nut (28) follow th
ut (28) with copper wassher to a to
orque of 330
0 Nm ± 5%; during this phase it is
 tighten nu
necessary to tighten the 2 screwss (27) progre ssively;