NHTSA ID Number: 10122274
Manufacturer Communication Number: QRG - 2014 Passa
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Passat Quick Reference Specification Book This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -ENGINES -Transmissions
•
February 2014
Rear
Vehicle
Lifting
Position the support plate in the side member
vertical reinforcement area (Æ).
! WARNING
Make sure the side member stiffener contacts the support
plate of the lifting platform at center.
VW Passat Quick Reference Specification Book
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February 2014
15
Engine Mechanical – 1.8L
CPKA, CPRA
General, Technical Data
Engine Number Location
The engine number “engine code” and “serial number” are located
at the engine/transmission joint. The engine code is also printed
behind the oil filter on the cylinder block. There is also a label glued
to the timing chain cover with the “engine code” and “serial number”.
The first three digits describe the mechanical structure of the engine
and are still stamped on the engine. The fourth digit describes
the engine output and torque and depends on the engine control
module. Four-digit engine codes are found on the type plate and
vehicle data label. It can also be read via the engine control module.
16
VW Passat Quick Reference Specification Book
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February 2014
Engine Data
CPRA
CPKA
PZEV SULEV
BIN 5 TIER 2
1.8
1.8
125 (at 4800
125 at 4800
to 6200
to 6200
Torque
Nm at RPM 250 at 1500 to 4750 250 at 1500 to 4750
Bore
diameter mm
82.5
82.5
Stroke
mm
84.1
84.1
Valves per cylinder
4
4
Compression ratio
9.6:1
9.6:1
RON
95 unleaded (in
95 unleaded (in
exceptional cases, exceptional cases,
minimum 91 RON, minimum 91 RON,
but with reduced
but with reduced
performance)
performance)
Injection system/ignition
TFSI/SIMOS 12
TFSI/SIMOS 12
system
Ignition sequence
1-3-4-2
1-3-4-2
Turbocharger
Turbocharger
Turbocharger
Variable valve timing
Yes (Intake)
Yes (Intake)
Secondary air injection (AIR)
Yes
Yes
Valves per cylinder
4
4
Oil pressure control
Yes
Yes
Engine –
1.8L CPKA, CPRA
Identification code
Emission values
Displacement
liter
Output
kW at RPM
VW Passat Quick Reference Specification Book
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February 2014
17
Engine Assembly – 1.8L CPKA, CPRA
Assembly Mounts Overview
1 - Bolt
Tightening specification see Engine support - tightening
specification and sequence below
Engine support to engine
Replace after removing
2 - Engine Mount
3 - Bolt
40 Nm + 90° turn
Engine mount to body
Replace after removing
4 - Bracket
5 - Bolt
20 Nm + 90° turn
Bracket to engine mount and body
Replace after removing
18
VW Passat Quick Reference Specification Book
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February 2014
6 - Bolt
7 - Bolt
40 Nm + 90° turn
Engine mount to body
Replace after removing
60 Nm + 90° turn
Engine mount to engine support
Replace after removing
8 - Pendulum Support
9 - Bolt
Tightening specification, see Install the Pendulum Support below
Replace after removing
10 - Bolt
Tightening specification, see Install the Pendulum Support below
Replace after removing
11 - Bolt
60 Nm + 90° turn
Transmission mount to transmission support
Replace after removin
12 - Bolt
40 Nm + 90° turn
Transmission mount to body
Replace after removing
13 - Transmission Mount
The illustration shows the DSG transmission version
14 - Gearbox Support
15 - Bolt
Double Bolt
Transmission support to transmission
Tightening specification, see Manual Transmission or DSG
Transmission
16 - Engine Mount
Transmission support to transmission
Tightening specification, see Manual Transmission or DSG
Transmission
17 - Engine Support
Fastener Tightening Specifications
Bolts and nuts
Fastener
size
M6
M7
M8
M10
M12
VW Passat Quick Reference Specification Book
•
Nm
Engine –
1.8L CPKA, CPRA
Component
10
15
20
40
65
February 2014
19
Engine Support - Tightening
Specification and Sequence
Tighten the bolts in steps in the sequence -1- to -3-.
Stage
1
2
3
20
Bolts
-1- through -3-1- through -3-1- through -3-
Nm
7
40
Tighten 90° additional turn
VW Passat Quick Reference Specification Book
•
February 2014
Install the Pendulum Support
Step
1
Component
Tighten bolts A 1)
Tighten bolts B
1)
3
Tighten bolts C
1)
Engine –
1.8L CPKA, CPRA
2
Nm
50 plus an
additional 90°
(¼ turn)
50 plus an
additional 90°
(¼ turn)
100 plus an
additional 90°
(¼ turn)
VW Passat Quick Reference Specification Book
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February 2014
21
Crankshaft, Cylinder Block – 1.8L CPKA,
CPRA
Cylinder Block Overview, Belt Pulley Side
1 - Ribbed Belt
2 - Ribbed Belt Tensioning Damper
3 - Bolt
8 Nm +45° turn
Replace after removing
4 - Bolt
150 Nm + 90° turn
Replace after removing
Lubricate O-ring
5 - O-Ring
6 - Vibration Damper
7 - Auxiliary Components Bracket
22
VW Passat Quick Reference Specification Book
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February 2014
8 - Seal
Replace after removing
9 - Bolt
Tightening specification, see Ribbed Belt Transmission Side
Sealing Flange - Tightening Specifications and Sequence below
10 - Bolt
Tightening specification, refer to Electrical Equipment
11 - Generator
12 - Alignment Sleeves
13 - A/C Compressor
14 - Bolt
Tightening specification, refer to Heating, Ventilation and Air
Conditioning
15 - Bolt
Engine –
1.8L CPKA, CPRA
Transmission support to transmission
Tightening specification, see Manual Transmission or DSG
Transmission
16 - Engine Mount
Transmission support to transmission
Tightening specification, see Manual Transmission or DSG
Transmission
17 - Engine Support Cylinder Block Overview,
VW Passat Quick Reference Specification Book
•
February 2014
23
Cylinder Block Overview, Transmission Side
1 - Flywheel
2 - Alignment Sleeve
3 - Sealing Flange, Transmission Side
4 - Cylinder Block
5 - Bolt
Tightening specification and sequence, see Ribbed Belt
Transmission Side Sealing Flange - Tightening Specifications and
Sequence below
6 - Intermediate Plate
7 - Alignment Sleeve
8- Bolt
60 Nm + 90° turn
For dual-mass flywheel
Replace after removing
24
VW Passat Quick Reference Specification Book
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February 2014
Drive Plate Overview
Engine –
1.8L CPKA, CPRA
1 - Washer with Recessesg
2 - Shim
3 - Bolts
60 Nm + 90° turn (additional turning can occur in several stages).
Replace after removing
VW Passat Quick Reference Specification Book
•
February 2014
25
Crankshaft Overview
1 - Cylinder Block
2 - Bearing Shell for Cylinder Block
3 - Crankshaft
4 - Bearing Shell for Bearing Cap
5 - Bolt
Replace after removing
Tightening specification and sequence, see Crankshaft, Tightening
Sequence below
6 - Bearing Cap
7 - Bolt
10 Nm + 90° turn
Replace after removing
8 - Sensor Wheel
9 - Thrust Washers
10 - Bolt
Replace after removing
Tightening specification and sequence, see Crankshaft, Tightening
Sequence below
26
VW Passat Quick Reference Specification Book
•
February 2014
Balance Shaft Overview
1 - Bolt
VW Passat Quick Reference Specification Book
Engine –
1.8L CPKA, CPRA
4 Nm + 45° turn
Replace after removing
2 - Balance Shaft
Exhaust side
3 - Needle Bearing Rim
4 - Pipe for the Balance Shaft
5 - Cylinder Block
6 - Balance Shaft Seal Intake Side
7 - Balance Shaft
Intake side
8 - Needle Bearing Rim
9 - 4 Nm + 45° turn
Replace after removing
Replace after removing
•
February 2014
27
Pistons and Connecting Rods Overview
1 - Connecting Rod Bolts
45 Nm + 90° turn
Replace after removing
Lubricate the thread and contact surface.
2 - Connecting Rod Bearing Cap
Exhaust side
3 - Bearing Shells
4 - Relief Valve
27 Nm
5 - Oil Spray Jet
6 - Locking Ring
7 - Piston Pin
8 - Piston
9 - Compression Rings
10 - Oil Scraping Ring
11 - Connecting Rod
28
VW Passat Quick Reference Specification Book
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February 2014
Accessory Assembly Bracket - Tightening
Specifications And Tightening Sequence
Tighten the bolts in steps in the sequence -1- to -3-.
Bolts
-1- through -5-1- through -5-1- through -5-
Nm
Tighten by hand
Tighten to 20 Nm
Tighten 90° additional turn
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
1.8L CPKA, CPRA
Stage
1
2
3
29
Ribbed Belt Transmission Side Sealing Flange
- Tightening Specifications and Sequence
Tighten the bolts in steps in the sequence -1- to -6-.
Stage
1
2
30
Bolts
-1- through -6-1- through -6-
Nm
Tighten by hand
9
VW Passat Quick Reference Specification Book
•
February 2014
Crankshaft, Tightening Sequence
Stage
1
2
3
4
5
Bolts
-1- through -3-1- through -3-1- through -3-Arrows A-Arrows A-
Nm
Tighten by hand
Tighten to 65 Nm
Turn another 90° using a rigid wrench.
Tighten to 20 Nm
Turn another 90° using a rigid wrench.
VW Passat Quick Reference Specification Book
•
February 2014
31
Engine –
1.8L CPKA, CPRA
Tighten the bolts in steps in the sequence -1- to -10- and -arrpw A-.
Crankshaft Dimensions
Reconditioning
dimension 1)
Basic dimension
1)
Crankshaft bearing
pin diameter
58.00
Connecting rod bearing
pin diameter
47.80
The preparation of worn crankshafts is not provided.
Piston and Cylinder Dimensions
Honing dimension
in mm
Basic dimension
1)
Piston diameter 1)
Cylinder bore diameter
82.465
82.51
Measurement with coating (thickness = 0.02 mm). The coating wears off.
Piston Ring End Gaps
Piston ring gap
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
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TSB/Document ID: QRG - 2014 Passa
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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