NHTSA ID Number: 10122270
Manufacturer Communication Number: QRG - 2014 Golf-
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Golf, GTI, & Golf R Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -Suspension, Wheels, Steering -Brake System -Body -Heating, Ventilation & Air Conditioning -Electrical System
50 Nm + 90° turn
Always replace if removed
10 - Subframe
11 - Right Wheel Bearing Housing
VW Golf & GTI Quick Reference Specification Book • January 2014
73
Brake System
General, Technical Data
Vehicle Data Sticker PR Number Allocation
The Product Relevant (PR) number on the vehicle data label
describes which brake system is installed in the vehicle.
Example:
- Arrow 1 - rear brakes - 1KD
- Arrow 2 - front brakes - 1ZF
There is a vehicle data label in the spare wheel well and
also one in the customer Maintenance booklet.
Allocation, refer to the Parts Catalog.
74
VW Golf & GTI Quick Reference Specification Book • January 2014
Brake System
The following tables explain the production control
number. These are important for the combination
brake caliper/brake disc and brake pad.
Front Brakes
Engine Version
2.0L - 103 kW TDI
2.5L- 125 kW
2.0L - 147 kW T- FSI
PR Number
1ZE, 1ZP
1LJ, 1ZA, 1LL,1ZB
1LJ, 1ZA, 1LL,1ZB
Front Wheel Brake
FN 3 (15”)
FN3 (16”)
FN3 (16”)
Rear Brakes
Engine Version
2.0L - 103 kW TDI
2.5L- 125 kW
2.0L - 147 kW T- FSI
PR Number
1KD
1KS
1KS
Rear Wheel Brake
C 38 (15”)
Bosch
ZOH 38 (16”)
Bosch
ZOH 38 (16”)
Brake Master Cylinder and Brake Booster
Component
Brake master cylinder
Brake booster
Diamter in mm
23.81
10
VW Golf & GTI Quick Reference Specification Book • January 2014
75
FS III Front Brakes
Item
1
2
3
4
76
PR Number
Brake caliper
Brake pad thickness
mm
Brake pad, wear limit without back
mm
plate
Brake disc
Diameter in
mm
Brake disc thickness
mm
Brake disc, wear limit
mm
Brake caliper piston
Diameter in
mm
1ZF
FS III (15”)
14
2
280
22
19
54
VW
Golf & GTI Quick Reference Specification Book • January 2014
Brake System
FN 3 Front Brakes
Item
1
2
3
4
PR Number
Brake caliper
Brake pad thickness
mm
Brake pad, wear limit without back
mm
plate
Brake disc
Diameter in
mm
Brake disc thickness
mm
Brake disc, wear limit
mm
Brake caliper piston
Diameter in
mm
1ZE/1ZP
FN 3 (15”)
14
2
288
25
22
54
VW Golf & GTI Quick Reference Specification Book • January 2014
77
FN 3 Front Brakes (cont’d)
Item
1
2
3
4
78
PR Number
Brake caliper
Brake pad thickness
mm
Brake pad, wear limit without back
mm
plate
Brake disc
Diameter in
mm
Brake disc thickness
mm
Brake disc, wear limit
mm
Brake caliper piston
Diameter in
mm
1LJ/1ZD/1LL
1LV/1ZA/1ZB
FN 3 (16”)
14
2
312
25
22
54
VW Golf & GTI Quick Reference Specification Book • January 2014
FNR-G Front Brakes
Item
1
2
3
4
PR Number
Brake caliper
Brake pad thickness
mm
Brake pad, wear limit without back
mm
plate
Brake disc
Diameter in
mm
Brake disc thickness
mm
Brake disc, wear limit
mm
Brake caliper piston
Diameter in
mm
1ZK
FNR-G (17”)
14
2
345
30
27
57
VW Golf & GTI Quick Reference Specification Book • January 2014
79
C 38 Rear Brakes
Item
1
2
3
4
80
PR Number
Brake caliper
Brake pad thickness
mm
Brake pad, wear limit without back
mm
plate
Brake disc
Diameter in
mm
Brake disc thickness
mm
Brake disc, wear limit
mm
Brake caliper piston
Diameter in
mm
1KD
C 38 (15”)
11
2
253
10
8
38
VW
Golf & GTI Quick Reference Specification Book • January 2014
CII 38 Rear Brakes
Item
1
2
3
4
PR Number
Brake caliper
Brake pad thickness
mm
Brake pad, wear limit without back
mm
plate
Brake disc
Diameter in
mm
Brake disc thickness
mm
Brake disc, wear limit
mm
Brake caliper piston
Diameter in
mm
1KY / 1KV
CII 38 (16”)
11
2
282
12
10
38
VW Golf & GTI Quick Reference Specification Book • January 2014
81
CII 41 (15”) Rear Brakes
Item
1
2
3
4
82
PR Number
Brake caliper
Brake pad thickness
mm
Brake pad, wear limit without back
mm
plate
Brake disc
Diameter in
mm
Brake disc thickness
mm
Brake disc, wear limit
mm
Brake caliper piston
Diameter in
mm
1KF / 1KE
CII 41 (15”)
11
2
256
12
10
41
VW Golf & GTI Quick Reference Specification Book • January 2014
Brake System
CII 41 (17”) Rear Brakes
Item
1
2
3
4
PR Number
Brake caliper
Brake pad thickness
mm
Brake pad, wear limit without back
mm
plate
Brake disc
Diameter in
mm
Brake disc thickness
mm
Brake disc, wear limit
mm
Brake caliper piston
Diameter in
mm
1KW
CII 41 (17”)
11
2
310
22
20
41
VW
Golf & GTI Quick Reference Specification Book • January 2014
83
Bosch
ZOH 38 (16”) Rear Brakes
Item
1
2
3
4
84
PR Number
Brake caliper
Brake pad thickness
mm
Brake pad, wear limit without back
mm
plate
Brake disc
Diameter in
mm
Brake disc thickness
mm
Brake disc, wear limit
mm
Brake caliper piston
Diameter in
mm
1KS/1KT
Bosch
ZOH 38
(16”)
12
2
272
10
8
38
VW Golf & GTI Quick Reference Specification Book • January 2014
Anti-lock Brake System (ABS)
Front Wheel Speed Sensor Overview
1 - ABS Speed Sensor
Before inserting the speed sensor, clean the inner surface of the
hole and coat it with hot bolt paste G 052 112 A3.
2 - Hex Socket Bolt
8 Nm
3 - Wheel Bearing Unit
4 - Drive Axle
VW
Golf & GTI Quick Reference Specification Book • January 2014
85
Rear Wheel Speed Sensor Overview
1 - ABS Speed Sensor
Before inserting the speed sensor, clean the inner surface of the
hole and coat it with hot bolt paste G 052 112 A3.
2 - Hex Socket Bolt
8 Nm
3 - Wheel Hub with Wheel Bearing
86
VW Golf & GTI Quick Reference Specification Book • January 2014
Brake System
VW Golf & GTI Quick Reference Specification Book • January 2014
87
Hydraulic Unit and Brake Booster/Master
Cylinder Overview, ABS Mark 70 (ABS/ASR)
1 - ABS Control Module -J1042 - ABS Hydraulic Unit -N553 - Brake Line
4 - Brake Line
5 - Brake Line
6 - Brake Line
7 - Brake Line
8 - Brake Line
9 - Inner Torx® Bolt
5.5 Nm
Use new bolts
10 - Bracket
11 - Bolt
8 Nm
88
VW Golf & GTI Quick Reference Specification Book • January 2014
VW Golf & GTI Quick Reference Specification Book • January 2014
12 - Gasket
13 - Brake Booster
14 - Seal
15 - Brake Master Cylinder
16 - Nut
25 Nm
Always replace if removed
17 - Sealing Plug
18 - Brake Fluid Reservoir
19 - Cap
20 - Sealing Plug
21 - Vacuum Hose
22 - Vacuum Sensor -G608-
89
Hydraulic Unit and Brake Booster/Master Cylinder
Overview, ABS Mark 60 EC (ABS/EDL/ASR/ESP)
1 - ABS Control Module -J1042 - Inner Torx® Bolt
2 Nm + 0.8 Nm
Use new bolts
3 - ABS Hydraulic Unit -N554 - Brake Line
5 - Brake Line
6 - Brake Line
7 - Brake Line
8 - Brake Line
9 - Brake Line
10 - Brake Booster
11 - Bracket
12 - Torx® Bolt
8 Nm
90
VW
Golf & GTI Quick Reference Specification Book • January 2014
VW Golf & GTI Quick Reference Specification Book • January 2014
13 - Rubber Insulation
14 - Hex Bolt
8 Nm
15 - Bracket
16 - Rubber Insulation
17 - Nut
20 Nm
18 - Heat Shield
19 - Nut
8 Nm
91
Mechanical Components
Front Brakes Overview, FS III Overview
1 - Torx® Bolt
12 Nm
2 - Brake Rotor
3 - Torx® Bolt
4 Nm
4 - Brake Pads
5 - Harner Connector
6 - Brake Caliper
7 - Guide Pins
30 Nm
8 - Cap
9 - Brake Hose
with Ring Connection and Banjo Bolt
35 Nm
92
VW Golf & GTI Quick Reference Specification Book • January 2014
- R134a Replacement - Hydrocarbon blend that is 100% natural...
- 6oz (11.7 fl oz) Cans - Compressed gas is measured by...
- SSV Cans - Self Sealing Valve allows for the storage of...
- Disclosures - Product is flammable like many other modern...
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TSB/Document ID: QRG - 2014 Golf-
Replacement Service Bulletin Number:
MFR Communication Date: 2016-02-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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