NHTSA ID Number: 10122268
Manufacturer Communication Number: QRG - 2014 Golf-
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Golf, GTI, & Golf R Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -ENGINES -TRANSMISSIONS
184
VW Golf & GTI Quick Reference Specification Book • January 2014
12 - Bolt
13 - Bolt
15 Nm
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CJAA
15 Nm
14 - Oil Pan
15 - Oil Drain Plug
30 Nm
Always replace
16 - Bolt
10 Nm
17 - Oil Level Thermal Sensor -G26618 - Seal
Always replace
19 - Oil Pump
20 - Oil Pump Chain Sprocket
21 - Bracket
22 - Bolt
20 Nm + 90° turn
Always replace
23 - Chain
24 - Bolt
25 Nm
25 - Oil Spray Jet
185
Cooling System – 2.0L CJAA
Engine Pre-Heater Overview
1 - Engine Pre-Heater Coolant Pipe
2 - Coolant Hose from the Cylinder Block Connection to the
Transmission Oil Cooler
3 - Coolant Hose from the Transmission Oil Cooler to the Engine Oil
Cooler
4 - Coolant Hose from the Engine Pre-Heater Coolant Pipe to the
Engine Pre-Heater
5 - Retainer
6 - External Power Supply Connecting Wire
7 - Left Air Intake Grille
8 - Bracket
9 - Engine Pre-Heater
10 - Engine Pre-Heater Clamp
11 - Bolt
10 Nm
186
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CJAA
12 - Engine Pre-Heater Bracket
13 - Bracket for Wiring Harness and Coolant Pipe
14 - Coolant Hose from the Engine Oil Cooler to the Engine Pre-Heater
Coolant Pipe
15 - Coolant Hose from the Engine Pre-Heater to the Coolant Hose on
the Cylinder Block
VW Golf & GTI Quick Reference Specification Book • January 2014
187
Coolant Pipe Overview, Engine Side
1 - Lower Coolant Expansion Tank Hose
2 - Upper Coolant Expansion Tank Hose
3 - Bolt
10 Nm
4 - Ventilation Pipe
5 - Engine Coolant Temperature Sensor -G626 - Clip
7 - O-ring
Always replace
8 - Transmission Oil Cooler
9 - Engine Oil Cooler Coolant Supply Hose
10 - Engine Oil Cooler Coolant Return Hose
11 - To Upper Radiator Connection
12 - Bracket for Wiring Harness and Coolant Pipe
13 - Coolant Hose
14 - Coolant Hoses
188
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CJAA
15 - Coolant Pipe
16 - Engine Pre-Heater
17 - Engine Oil Cooler
18 - 4/2-Way Valve
19 - Bolt
10 Nm
20 - Hose to the Radiator Lower Connection
21 - Coolant Pump
22 - Bolt
40 Nm
VW Golf & GTI Quick Reference Specification Book • January 2014
189
Radiator/Fan Shroud Overview
1 - Radiator
2 - O-ring
3 - Upper Coolant Hose
4 - Cap
5 - Connector
6 - Bolt
5 Nm
7 - Expansion Tank
8 - Lower Coolant Hose
9 - Nut
5 Nm
10 - Bolt
5 Nm
11 - Coolant Fan -V712 - Right Coolant Fan -V3513 - Connector
14 - Fan Shroud
190
VW Golf & GTI Quick Reference Specification Book • January 2014
Fuel Supply – 2.0L CJAA
Engine –
2.0L CJAA
Accelerator Pedal Module Overview
1 - Connector
2 - Accelerator Pedal Position Sensor -G79- with Accelerator Pedal
Position Sensor 2 -G1853 - Bolt
22 Nm
4 - Cap
VW Golf & GTI Quick Reference Specification Book • January 2014
191
Fuel Filter Flange Overview Fuel
Filter Flange, Version A
Step
1
192
Component
Tighten bolts 1 through 6 in sequence
Nm
10
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CJAA
Fuel Filter Flange, Version B
Step
1
Component
Tighten bolts 1 through 5 in sequence
Nm
5
VW Golf & GTI Quick Reference Specification Book • January 2014
193
Fuel Filter Overview
1 - Fuel Line
2 - Bolt
5 Nm
3 - Washer
4 - Fuel Line
5 - Fuel Line
6 - Fuel Line
7 - Fuel Filter Flange
8 - Fuel Filter Element
9 - Fuel Filter Housing
10 - Bolt/Nut
10 Nm
11 - Seal
194
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CJAA
VW Golf & GTI Quick Reference Specification Book • January 2014
195
Fuel Tank and Attachments Overview
1 - Cap
2 - Bolt
1.5 Nm
3 - Ground Connection
4 - Bolt
10 Nm
5 - Wiring Router
6 - Fuel Tank
7 - Bolt
25 Nm
Always replace
8 - Retainer
9 - Securing Strap
10 - Heat Shield
11 - Seal
12 - Fuel Delivery Unit
196
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CJAA
13 - Lock Ring
110 Nm
14 - Supply Line
15 - Return Line
16 - Fuel Filler Door Unit
VW Golf & GTI Quick Reference Specification Book • January 2014
197
Turbocharger – 2.0L CJAA
Charge Air Cooler System Overview
1 - Bolt
5 Nm
2 - Mount
3 - Charge Air Cooler
4 - Charge Air Hose
5 - Screw Clamp
5.5 Nm
6 - To Throttle Valve Control Module -J3387 - Charge Air Hose
8 - Charge Air Pressure Sensor -G31- with the Intake Air Temperature
Sensor -G429 - Bolt
2 Nm
10 - Rubber Grommet
198
VW Golf & GTI Quick Reference Specification Book • January 2014
11 - Bolt
Engine –
2.0L CJAA
8 Nm
12 - Charge Air Pipe
13 - Charge Air Hose
14 - From the Turbocharger
15 - Charge Air Pipe
16 - Charge Air Hose
VW Golf & GTI Quick Reference Specification Book • January 2014
199
Turbocharger and Components Overview
1 - Bolt
8 Nm
2 - Warm Air Collector Plate
3 - Bolt
10 Nm
4 - Oil Supply Line
22 Nm
5 - Vacuum Hose
6 - Vacuum Diaphragm
7 - Heat Shield
8 - Heat Shield
9 - Bracket
10 - Seal
Always replace
11 - Clamp
7 Nm
200
VW Golf & GTI Quick Reference Specification Book • January 2014
VW Golf & GTI Quick Reference Specification Book • January 2014
201
Engine –
2.0L CJAA
12 - To Particulate Filter
13 - Gasket
Always replace
14 - Turbocharger
15 - Nut
23 Nm
Always replace
Coat the stud bolts in the cylinder head with hot bolt paste -G 052
112 A3-.
16 - Heat Shield
17 - Stud Bolt
20 Nm
18 - Nut
23 Nm
19 - Nut
23 Nm
20 - Control Line
23 Nm
21 - EGR Filter
22 - Support
23 - Seal
Always replace
24 - Banjo Bolt
60 Nm
Always replace
25 - O-ring
Always replace
26 - Oil Return Line
27 - Bolt
15 Nm
28 - Pulsation Damper
29 - Connecting Pipe
Always replace
30 - Nut
20 Nm
Coat the stud bolts on the exhaust manifold/turbocharger with hot
bolt paste -G 052 112 A3-.
31 - Connecting Pipe
32 - Seal
33 - Connecting Adapter
34 - O-ring
35 - Adapter
36 - Bolt
8 Nm
37 - Exhaust Gas Temperature Sensor 1 -G23545 Nm
Diesel Fuel Injection – 2.0L CJAA
Fuel System Component Overview
1 - Protective Strip
2 - Fuel Return Lines
3 - Nut
8 Nm
4 - Fuel Return Line
5 - High Pressure Lines
28 Nm
6 - Fuel Pressure Regulator Valve -N27680 Nm
7 - Fuel Rail (High Pressure Reservoir)
8 - Fuel Temperature Sensor -G819 - Fuel Supply Line
10 - High Pressure Pump
202
VW Golf & GTI Quick Reference Specification Book • January 2014
11 - Bolt
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CJAA
Tighten the long bolts: 20 Nm + an additional 180° (1/2) turn.
Tighten the short bolts: 20 Nm + an additional 45° (1/8) turn.
Always replace
12 - Bracket
13 - Fuel Supply Line
14 - Fuel Pressure Sensor -G247100 Nm
15 - Bolt
22 Nm
16 - Tensioning Plate
Always replace
17 - Nut
10 Nm
18 - Sealing Cap
19 - Bolt
5 Nm
20 - Fuel Injector (Piezo Injector)
21 - High Pressure Lines
28 Nm
203
Air Filter Housing Overview
1 - Intake Hose
2 - Mass Airflow Sensor -G703 - O-ring
4 - Vacuum Hose
5 - Bolt
2 Nm
6 - Upper Air Filter Housing
7 - Intake Air Duct
8 - Bolt
5 Nm
9 - Intake Air Duct
10 - Water Drain Hose
11 - Lower Air Filter Housing
12 - Intake Hose
13 - Bolt
8 Nm
204
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CJAA
14 - Snow Screen
15 - Air Filter Element
16 - Bolt
3.5 Nm
VW Golf & GTI Quick Reference Specification Book • January 2014
205
Intake Manifold and Attachments Overview
1 - Intake Manifold
2 - Bolt
8 Nm
3 - Gasket
Always replace
4 - Seal
Always replace
5 - Connecting Pipe
6 - Bolt
20 Nm
7 - Gasket
Always replace
8 - Bolt
10 Nm
9 - Throttle Valve Control Module -J33810 - Bolt
10 Nm
206
VW Golf & GTI Quick Reference Specification Book • January 2014
11 - Bolt
Engine –
2.0L CJAA
10 Nm
12 - Oil Dipstick
13 - EGR Vacuum Regulator Solenoid Valve -N18- with EGR
Potentiometer -G212-
VW Golf & GTI Quick Reference Specification Book • January 2014
207
Exhaust System – 2.0L CJAA
Particulate Filter with NOx Reduction
Catalytic Converter Overview
1 - Exhaust Pressure Sensor 1 -G4502 - Heat Shield
3 - Bolt
8 Nm
4 - Bolt
4 Nm
5 - Control Line
6 - Bolt
10 Nm
7 - Heat Shield
208
VW Golf & GTI Quick Reference Specification Book • January 2014
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CJAA
8 - Heated Oxygen Sensor -G3952 Nm
9 - Seal
Always replace
10 - Securing Clamp
7 Nm
Always replace
11 - From Turbocharger
12 - Exhaust Gas Temperature Sensor 4 -G64845 Nm
Coat only the threads with hot bolt paste -G 052 112 A3-.
13 - Seal
Always replace
14 - Securing Clamp
7 Nm
Always replace
15 - To Exhaust Door Control Unit -J88316 - Oxygen Sensor after Three Way Catalytic Converter -G13052 Nm
17 - NOx Reduction Catalytic Converter
18 - Securing Clamp
7 Nm
Always replace
19 - Seal
Always replace
20 - Bolt
25 Nm
21 - Suspended Mount
22 - From Exhaust Gas Recirculation (EGR) Filter
23 - Securing Clamp
3.5 Nm
Always replace
24 - Exhaust Gas Temperature Sensor 2 -G44845 Nm
Coat only the threads with hot bolt paste -G 052 112 A3-.
25 - Exhaust Gas Temperature Sensor 3 -G49545 Nm
Coat only the threads with hot bolt paste -G 052 112 A3-.
26 - Nut
23 Nm
27 - Nut
23 Nm
28 - Bracket
29 - Particulate Filter
30 - Control Line
45 Nm
209
Particulate Filter with NOx Reduction
Catalytic Converter Overview (cont’d)
31 - Bolt
9 Nm
32 - Bracket
33 - Bracket
34 - Bolt/Nut
23 Nm
35 - Differential Pressure Sensor -G505-
210
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CJAA
Exhaust Door Control Unit -J883- with NOx
Reduction Catalytic Converter Overview
1 - From the Exhaust Pipe with Catalyst and Particulate Filter
2 - Seal
Always replace
3 - Securing Clamp
7 Nm
Always replace
4 - Exhaust Door Control Unit -J8835 - NOx Reduction Catalytic Converter
6 - Front Muffler
7 - Clamping Sleeve
Tightening specification and installed position, see Clamping
Sleeve Locations below
8 - Threaded Connection
Tightening specification and installed position, see Clamping
Sleeve Locations below
VW Golf & GTI Quick Reference Specification Book • January 2014
211
Exhaust Gas Recirculation (EGR)
System Component Overview
1 - Gasket
Always replace
2 - Connecting Pipe
3 - To Connection on the Turbocharger
- 3X Stronger than the leading full synthetic*
- 10X Better high stress performance**
- 20,000 miles between oil changes***
- Viscosity breakdown as measured in Kurt Orbahn test on 5W...
- As measured in Seq IX test under high load/torque conditions...
- Phosphorus Replacement Technology to help extend the life of...
- Reduces leaks, oil burnoff and power robbing deposits
- 15,000 miles between oil changes*
- Meets or exceeds the following specifications: API SP/SN...
- Or one year, whichever comes first
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TSB/Document ID: QRG - 2014 Golf-
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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