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NHTSA ID Number: 10120475

Manufacturer Communication Number: SF501

TSB/Document Date: 2017-10-21


Summary

SF501-DLR Perpendicular Steel Air Tank Mounting Brackets


Daimler TruckseBay logo
North America LLC

Field Service Campaign
November 2014
SF501AB

Subject: Perpendicular Steel Air Tank Mounting Brackets
Models Affected: Specific FreightlinereBay logo 108SD, 114SD, Argosy,
Business Class M2, Cascadia, Columbia, and Coronado vehicles,
and Western StareBay logo 4700 vehicles manufactured August 30, 2011,
through December 3, 2012.

General Information
Daimler TruckseBay logo North America LLC, on behalf of its FreightlinereBay logo Trucks Division and wholly owned subsidiary,
Western StareBay logo Truck Sales, Inc., is initiating Field Service Campaign SF501AB to modify the vehicles mentioned
above.
Certain perpendicular air tank mounting brackets may develop cracks under some conditions.
The existing steel bracket will be inspected and replaced with a more robust steel bracket if needed.
There are approximately 5,700 vehicles involved.
Additional Repairs
Dealers must complete all outstanding field service campaigns prior to the sale or delivery of a vehicle. A Dealer
will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery
of a vehicle.
Owners may be liable for any progressive damage that results from failure to complete campaigns within a
reasonable time after receiving notification.
Please contact Warranty Campaigns for consideration of additional charges prior to performing the repair.

Work Instructions
Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a completion
sticker (Form WAR261).

Replacement Parts
Replacement parts are now available and can be obtained by ordering the part number listed below from your
facing Parts Distribution Center.
If our records show your dealership has ordered any vehicle(s) involved in campaign SF501AB, a list of the
customers and vehicle identification numbers will be available on AccessFreightliner.com. Please refer to this list
when ordering parts for this campaign.
Table 1 - Replacement Parts for SF501AB
Campaign Number

Part Description

Part Number

Qty.

SF501A
(one bracket)
SF501B
(two brackets)

BRACKET-MTG,AIR TNK,11IN PER

12-25890-000

1 ea

Table 1

Removed Parts
U. S. and Canadian Dealers, please follow Warranty Failed Parts Tracking shipping instructions for the disposition
of all removed parts. Export distributors, please destroy removed parts unless otherwise advised.

Page 1

Daimler TruckseBay logo
North America LLC

Field Service Campaign
November 2014
SF501AB

Labor Allowance
Table 2 - Labor Allowance
Campaign
Number

Procedure

Time Allowed
(hours)

SRT Code

Corrective Action

SF501A

Inspect and replace one bracket

0.7

996-0939A

12-Repair Recall/Campaign

SF501B

Inspect and replace two brackets

1.3

996-0939B

12-Repair Recall/Campaign

SF501AB

Inspect bracket(s); no replacement
needed

0.1

996-0939C

06-Inspect

Table 2

IMPORTANT: When the campaign has been completed, locate the base completion label in the appropriate
location on the vehicle, and attach the gray completion sticker provided in the field service kit (Form WAR261). If
the vehicle does not have a base completion label, clean a spot on the appropriate location of the vehicle and first
attach the base completion label (Form WAR259). If a field service kit is not required or there is no completion
sticker in the kit, write the campaign number on a blank sticker and attach it to the base completion label.

Claims for Credit
You will be reimbursed for your parts, labor, and handling (landed cost for Export Distributors) by submitting your
claim through the Warranty system within 30 days of completing this campaign. Please reference the following
information in OWL:
• Claim type is Field Service Campaign.
• In the Campaign field, enter the campaign number and appropriate group (SF501-A or SF501-B).
• In the Primary Failed Part field, enter 25-SF501-000.
• In the Parts section, enter the appropriate kit number(s) as shown in the Replacement Parts Table.
• In the Labor section, enter the appropriate SRT from the Labor Allowance Table. Administrative time will be
included automatically as SRT 939-6010A for 0.3 hours.
• The VMRS Component Code is 013-010-005 and the Cause Code is A1 - Campaign.
This Field Service Campaign will terminate on November 30, 2015. Dealers will be notified of any changes to
the termination date via Important Campaign Information Letter posted on AccessFreightliner.com.
IMPORTANT: OWL must be viewed prior to beginning work to ensure the vehicle is involved and the campaign
has not previously been completed. Also, check for a completion sticker before beginning work.
All claims must be submitted within 30 days of the repair and within 30 days of the termination date of the
campaign. U.S. and Canadian Dealers: All excess inventory to be returned to the PDC following the conclusion of
the campaign must be returned in resaleable condition to the Memphis PDC within 90 days from the termination
date. Please submit a PAR to request return to the Memphis PDC. (Canadian dealers should return the kits to
their facing PDC.) Export Distributors: Excess inventory is not returnable.
For questions, U.S. and Canadian dealers, contact the Warranty Campaigns Department from 7:00 a.m. to 4:00
p.m. Pacific Time, Monday through Friday, via Web inquiry at AccessFreightliner.com / Support / My Tickets and
Submit an Inquiry, or the Customer Assistance Center at (800) 385-4357, after normal business hours, if you have
any questions or need additional information. Export distributors submit a Web inquiry or contact your InternationaleBay logo
Service Manager.

Page 2

Daimler TruckseBay logo
North America LLC

Field Service Campaign
November 2014
SF501AB

Copy of Notice to Owners
Subject: Perpendicular Steel Air Tank Mounting Brackets
Daimler TruckseBay logo North America LLC, on behalf of its FreightlinereBay logo Trucks Division and wholly owned subsidiary,
Western StareBay logo Truck Sales, Inc., is initiating Field Service Campaign SF501AB to modify specific FreightlinereBay logo
108SD, 114SD, Argosy, Business Class M2, Cascadia, Columbia, and Coronado vehicles, and Western StareBay logo 4700
vehicles manufactured August 30, 2011, through December 3, 2012.
Certain perpendicular air tank mounting brackets may develop cracks under some conditions.
The existing steel bracket will be inspected and replaced with a more robust steel bracket if needed.
Please contact an authorized Daimler TruckseBay logo North America dealer to arrange to have the campaign performed and
to ensure that parts are available at the dealership. To locate an authorized dealer, search online at www.DaimlerTrucksNorthAmerica.com / Contact Us / Find a Dealer. The campaign will take approximately one and a half hours
depending on the repair and will be performed at no charge to you.
This Field Service Campaign will terminate on November 30, 2015. Please make sure the campaign is completed
prior to this date. Work completed after this date will be done at the customer’s expense.
As stated in the terms of your express limited warranty, Daimler TruckseBay logo North America LLC will not pay for any
damage caused by failure to properly maintain your vehicle. Daimler TruckseBay logo North America LLC considers the
work necessary under this campaign to be proper maintenance and will, therefore, not pay for any damage to your
vehicle caused by your failure to have the repairs that are the subject of this campaign performed in a reasonable
time.
Contact the Warranty Campaigns Department at (800) 547-0712, from 7:00 a.m. to 4:00 p.m. Pacific Time, Monday
through Friday, e-mail address [email protected], or the Customer Assistance Center at
(800) 385-4357, after normal business hours, if you have any questions or need additional information.

WARRANTY CAMPAIGNS DEPARTMENT
Enclosure

Page 3

Field Service Campaign

Daimler TruckseBay logo
North America LLC

November 2014
SF501AB

Work Instructions
Subject: Perpendicular Steel Air Tank Mounting Brackets
Models Affected: Specific FreightlinereBay logo 108SD, 114SD, Argosy,
Business Class M2, Cascadia, Columbia, and Coronado vehicles,
and Western StareBay logo 4700 vehicles manufactured August 30, 2011,
through December 3, 2012.

Safety Precautions
When working on or around air brake systems and components, observe the following precautions:
• Chock the tires and shut down the engine before working under the vehicle.
• Depleting air system pressure may cause the vehicle to roll. Keep hands away from brake chamber pushrods
and slack adjusters; they will apply as air pressure drops.
• Never connect or disconnect a hose or line containing compressed air. It may whip as air escapes. Never
remove a component or pipe plug before all system pressure has been released.
• When working with compressed air, always wear safety glasses. Never look into air jets or direct them at
anyone.
• Never exceed recommended air pressure.
• Never attempt to disassemble a component prior to reading and understanding the recommended
procedures. Some components contain powerful springs, and injury can result if not properly disassembled.
Use the correct tools, and observe all precautions pertaining to use of those tools.
• Replacement hardware, tubing, hose, fittings, etc., should be the equivalent size, type, length, and strength
of the original equipment. Make sure that when replacing tubing or hose, all of the original supports, clamps,
or suspending devices are installed or replaced.
• Replace devices with stripped threads or damaged parts. Repairs requiring machining should not be
attempted.

Air Tank Mounting Bracket Inspection and Replacement
NOTE: Perpendicular mounted air tanks may be installed on either or both frame rails, and may have two sets on
one side or the other.
1. Check the base label (Form WAR259) for a completion sticker for SF501 indicating this work has been done.
The base label is usually located on the passenger-side door about 12 inches (30 cm) below the door latch.
If a sticker is present, no further work is needed. If there is no sticker, proceed with step 2 below.
2. Park the vehicle on a level surface, shut down the engine, and set the parking brake. Securely chock the tires.
3. Check each air tank mounting bracket to determine if it is the older 3/16-inch steel or the new 1/4-inch thick
steel. See Fig. 1 and Fig. 2.
If the bracket is the new 1/4-inch thick steel, no further work is needed. Proceed to the last step.
If the bracket is the older 3/16-inch thick steel, proceed to step 4.
4. Drain the air from the air tanks.
5. Mark or tag all tank air lines, couplers, and valves for later assembly, then disconnect the components. Cap
the exposed ports tightly to keep out contaminants.

Page 4

Daimler TruckseBay logo
North America LLC

Field Service Campaign
November 2014
SF501AB

09/04/2014

f422578

09/04/2014

Fig. 1, Older 3/16-Inch Air Tank Mounting Bracket

f422577

Fig. 2, New 1/4-Inch Air Tank Mounting Bracket

4
4

2
5

5

2

1
3

2
2

1

05/21/2012

1.
2.
3.
4.
5.

f430550

Air Tank
Tank Strap
Older 3/16-Inch Mounting Bracket
Mounting Bracket Fasteners
Tank Strap Reaction Joint Clamp Bolts and Nuts
Fig. 3, Perpendicular Air Tank Installation

6. Remove each air tank, as follows. Refer to Fig. 3 for this procedure.
6.1

Loosen the reaction joint clamp bolts.

6.2

Remove the tank strap fasteners.

6.3

Remove the air tank.
Page 5

Field Service Campaign

Daimler TruckseBay logo
North America LLC

November 2014
SF501AB

7. Remove the frame decking if needed for access to the bracket mounting bolts.
8. If the vehicle batteries are located between the frame rails, raise the battery box to access the air tank mounting
bracket fasteners, as follows.
8.1

Remove the battery box cover.

8.2

Remove the two batteries adjacent to the bracket.

8.3

Remove the battery box fasteners on the side adjacent to the bracket.

8.4

Raise the corner of the battery box to access the bracket fasteners.

9. Remove the air tank mounting bracket from the frame rail.
10. Install the new air-tank mounting bracket on the frame rail. Tighten the mounting bolts and nuts 120 to
150 lbf1ft (163 to 203 N1m).
11. Lower the battery box, and install the fasteners. Tighten 120 to 150 lbf1ft (163 to 203 N1m).
12. Install the batteries and the battery box cover.
13. Remove the air tank cradles from the old air tank mounting bracket and install them on the new bracket.
Tighten the mounting bolts and nuts 25 to 31 lbf1ft (34 to 42 N1m).
14. Position the tanks in the cradles on the new mounting bracket and install the straps and fasteners. Tighten
the reaction joint clamp bolts 26 lbf1ft (35 N1m).
15. Connect all air lines, couplers, and valves to the tank, removing the caps as each component is installed.
16. Install the frame decking, if removed.
17. Pressurize the air system, and check for leaks. Repair any leaks as needed.
18. Clean a spot on the base label (Form WAR259). Write the campaign number, SF501, on a blank grey
completion sticker (Form WAR261) to indicate the work has been completed and attach it to the base label.

Page 6

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TSB/Document ID: SF501

Replacement Service Bulletin Number:

MFR Communication Date: 2014-11-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

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