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NHTSA ID Number: 10120323

Manufacturer Communication Number: V401406 2028353

TSB/Document Date: 2017-10-21


Summary

Technical Bulletin (Front Suspension Creaking Noise): This document informs of a Front suspension creaking noise during suspension cycles (going over speed bumps or entering on an inclined surface). This is due to the Coil Spring not being formed correctly and rubs against the perch of the strut. The production solution for this issue was Improved parts installed in production. This document discusses the "Fault Codes" necessary to diagnosis, and potential remedy of the issue. The fault codes for checking warranty coverage for servicing the vehicle are also available.


Technical Bulletin
Model(s)

Year

Eng. Code

Trans. Code

VIN Range From

VIN Range To

Passat

2011-2012

All

All

A3_BC000001

A3_CC025567

Passat

2014-2015

All

All

A3_EC050001

A3_FC006000

Condition
40 14 06 September 19, 2014 2028353 Supersedes V401403 dated June 24, 2014 to include the 2015 Passat
with VIN range.
Front Suspension Creaking Noise
Front suspension creaking noise during suspension cycles (going over speed bumps or entering on an inclined
surface).

Technical Background
Note:
Model Year 2013 Passat DOES NOT apply to this technical bulletin content.

Coil Spring is not formed correctly and rubs against the perch of the strut.

Production Solution
Improved parts installed in production since VIN: A3_FC006000.

Page 1 of 5
© 2014 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Service

Figure 1
• Verify if a car with the creaking noise has the contact mark (on one side or on both sides) as shown in figure 1.
Note:
Only proceed with this TB if this is the case!

Remove affected suspension strut and disassemble, see Repair Group 40 in Elsa.

• Apply touch up paint to the contact area of the strut perch and allow required drying time.
Note:
Use Rustoleum Cold Galvanizing Compound # V2185838 (or similar obtained locally), 2 coats.
Cover with Rustoleum Flat Black Spray Paint # V2178838 (or similar obtained locally), 1 coat.
• Install new spring on suspension strut (per vehicle PR-codes).
• Install suspension strut, see Repair Group 40 in Elsa.
Note:
Replace all fasteners as required in repair procedure.

Page 2 of 5
© 2014 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)

Year(s)

Eng. Code(s)

Trans. Code(s)

VIN Range From

VIN Range To

Passat

2011-2012

All

All

A3_BC000001

A3_CC025567

Passat

2014-2015

All

All

A3_EC050001

A3_FC006000

SAGA Coding
Claim Type:

Use applicable Claim Type

1)

Damage
Service Number:

HST

Damage Location
(Depends on Service No.)

--

Use applicable when
indicated in ElsaWeb
(L/R)

Code

4075

0020

Parts Manufacturer

Passat

YXS

2)

Repair One Side
3)

40751950 = 30 TU

3)

40851900 = 130 TU

Labor Operation : Remove and Install Coil Spring
Labor Operation : Remove and Install Suspension
Strut

Repair Both Sides
3)

40752050 = 40 TU

Labor Operation : Remove and Install Suspension
Strut

3)

40852000 = 190 TU

Causal Part: Spring

3C0411105B/C

Labor Operation : Remove and Install Coil Spring

Outside Material: Rustoleum Cold Part No: # V2185838
Galvanizing Compound

$0.25

Outside Material: Rustoleum Flat
Black Spray Paint

$0.15

Part No: # V2178838

Page 3 of 5
© 2014 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Diagnostic Time

4)

GFF Time expenditure

01500000 = 00 TU max.

NO

Road Test

01210002 = 10 TU

YES

01210004 = 10 TU
Technical Diagnosis

01320000 = 00 TU max.

NO

Claim Comment: Input “As per Technical Bulletin 2028353” in comment section of Warranty Claim.
1)

Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only

2)

Code per warranty vendor code policy.

3)

Labor Time Units (TUs) are subject to change with ELSA updates.

4)

Documentation required per Warranty Policy Procedures Manual.

Required Parts and Tools
Part Description

Part No:

Quantity

Spring

3C0411105B/C

1 per side

Nut

N 10106402

1 per side

Nut

N 91021601

1 per side

Nut

N 10332002

3 per side

Nut

N 0150816

1 per side

Bolt

WHT005437

1 per side

Rustoleum Cold Galvanizing
Compound

Part No: # V2185838

$10.00 per 20 oz. can, with 1 can
repairing 40 cars

Rustoleum Flat Black Spray Paint

Part No: # V2178838

$7.20 per 15 oz. can, with 1 can
repairing 50 cars

Page 4 of 5
© 2014 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Tool Description

Tool No:

Torque Wrench

VAG 1332

Spreader

3424

Wheel Hub Support

T10149

Engine/Transmission Jack

VAG 1383 A

Spring Compressor

VAG 1752/1

Spring Holder

VAG 1752/4

Holding Fixture for Suspension Struts

VAG 1752/20

Shock Absorber Set

T10001

Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.

Page 5 of 5
© 2014 VolkswageneBay logo Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of VolkswageneBay logo Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

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TSB/Document ID: V401406 2028353

Replacement Service Bulletin Number:

MFR Communication Date: 2014-09-19

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: SUSPENSION

MFR Component System:

MFR Component Subsystem:


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