30
45
25
25
0.50
4.0
1.0
1.2
25
1.2
25
4.0
4.0
1.2
4.0

0.41
0.31
0.05
0.31
0.12
0.05
0.31
4.6
2.5
2.5
0.31
0.92
5.1
3.1
4.6
2.5
2.5
0.05
0.41
0.10
0.12
2.5
0.12
2.5
0.41
0.41
0.12
0.41

35 in·lb
27 in·lb
4.4 in·lb
27 in·lb
11 in·lb
4.4 in·lb
27 in·lb
33
18
18
27 in·lb
80 in·lb
37
22
33
18
18
4.4 in·lb
35 in·lb
8.9 in·lb
11 in·lb
18
11 in·lb
18
35 in·lb
35 in·lb
11 in·lb
35 in·lb

Remarks

AL

L
L
L
S
R, S
L

L
L

2-10 PERIODIC MAINTENANCE
Torque and Locking Agent
Fastener
Reflector Nut
Electrical System
Headlight Screws
Meter Unit Mounting Screws
Tail/Brake Light Mounting Bolts
Front Turn Signal Light Screws
License Plate Light Mounting Screws
Turn Signal Light Lens Screw
Rear Turn Signal Light Mounting Screws
Left Switch Housing Screws
Right Switch Housing Screws
Front Brake Light Switch Screw
Oil Pressure Switch
Oil Pressure Switch Terminal Bolt
Gear Position Sensor Bolt
Regulator/Rectifier Bolts
Timing Rotor Bolt
Alternator Cover Bolts
Alternator Lead Holding Plate Bolt
Stator Coil Bolts
Alternator Rotor Bolt
Starter Motor Clutch Bolts
Starter Motor Mounting Bolts
Starter Motor Cable Terminal Nut
Starter Motor Terminal Locknut
Brush Holder Screw
Starter Motor Through Bolts
Starter Relay Terminal Bolts
Crankshaft Sensor Bolts
Crankshaft Sensor Cover Bolts
Water Temperature Sensor
Oxygen Sensor
Engine Ground Cable Terminal Bolt
ECU Guard Bolts
ECU Guard Bracket Screw

N·m
3.0

Torque
kgf·m
0.31

ft·lb
27 in·lb

1.2
1.2
0.50
1.2
1.2
1.0
1.2
3.5
3.5
1.2
15
2.0
10
9.8
39
12
12
12
155
12
10
6.0
11
3.8
5.0
5.1
6.0
12
12
45
10
4.0
1.2

0.12
0.12
0.05
0.12
0.12
0.10
0.12
0.36
0.36
0.12
1.5
0.20
1.0
1.0
4.0
1.2
1.2
1.2
15.8
1.2
1.0
0.61
1.1
0.39
0.51
0.52
0.61
1.2
1.2
4.6
1.0
0.41
0.12

11 in·lb
11 in·lb
4.4 in·lb
11 in·lb
11 in·lb
8.9 in·lb
11 in·lb
31 in·lb
31 in·lb
11 in·lb
11
18 in·lb
89 in·lb
87 in·lb
29
106 in·lb
106 in·lb
106 in·lb
114
106 in·lb
89 in·lb
53 in·lb
97 in·lb
34 in·lb
44 in·lb
45 in·lb
53 in·lb
106 in·lb
106 in·lb
33
89 in·lb
35 in·lb
11 in·lb

Remarks

LG
G
L

L
L
L

L (1)

L, R

PERIODIC MAINTENANCE 2-11
Torque and Locking Agent
The tables below, relating tightening torque to thread diameter, lists the basic torque for the bolts,
nuts and screws. Use these tables for the bolts, nuts and screws which are not specified the tightening torque particularly on the previous pages. All of the values are for use with dry solvent-cleaned
threads.
Basic Torque for General Fasteners

For Bolts and Nuts
Threads Diameter
(mm)
5
6
8
10
12

N·m
4.5
8.0
20
35
60

Torque
kgf·m
0.46
0.82
2.0
3.6
6.1

ft·lb
40 in·lb
71 in·lb
15
26
44

For Screws, Plastic Part Tightening Portions and Plastic Washer Tightening
Portions
Threads Diameter
(mm)
4
5
6

N·m
1.2
3.0
4.0

Torque
kgf·m
0.12
0.31
0.41

ft·lb
11 in·lb
27 in·lb
35 in·lb

N·m
1.2

Torque
kgf·m
0.12

ft·lb
11 in·lb

N·m
0.2
0.5
1.0

Torque
kgf·m
0.02
0.05
0.10

ft·lb
1.8 in·lb
4.4 in·lb
8.9 in·lb

For Self-Tapping Screws
Threads Diameter
(mm)
All

For Wellnuts
Threads Diameter
(mm)
4
5
6

2-12 PERIODIC MAINTENANCE
Specifications
Item
Fuel System (DFI)
Throttle Grip Free Play
Idle Speed
Throttle Body Vacuum
Bypass Screws (Turn Out)
Air Cleaner Element
Cooling System
Coolant:
Type (Recommended)
Color
Mixed Ratio
Freezing Point
Total Amount
Engine Top End
Valve Clearance:
Exhaust
Intake
Clutch
Clutch Lever Free Play
Engine Lubrication System
Engine Oil:
Type
Viscosity
Capacity

Level
Wheels/Tires
Tread Depth:
Front

Rear

Air Pressure (when Cold):
Front
Rear

Standard

Service Limit

2  3 mm (0.08  0.12 in.)
1 100 ±50 r/min (rpm)
40.7 ±1.3 kPa (305 ±10 mmHg) at idle speed
0  2 1/2 (for reference)
Viscous paper element

–
–
–
–
–

–
–
–
–
–

–
–
–
–
–

Permanent type of antifreeze
Green
Soft water 50%, coolant 50%
–35°C (–31°F)
2.9 L (3.1 US qt)

–
–
–
–
–

–
–
–
–
–

–
–
–
–
–

0.22  0.31 mm (0.0087  0.0122 in.)
0.13  0.22 mm (0.0051  0.0087 in.)

– – –
– – –

2  3 mm (0.08  0.12 in.)

– – –

API SG, SH, SJ, SL or SM with JASO MA, MA1
or MA2
SAE 10W-40
3.2 L (3.4 US qt) (when filter is not removed)
3.8 L (4.0 US qt) (when filter is removed)
4.0 L (4.2 US qt) (when engine is completely dry)
Between upper and lower level lines (Wait
several minutes after idling or running)

– – –

3.6 mm (0.14 in.)

5.8 mm (0.23 in.)

Up to 195 kg (430 lb) load:
250 kPa (2.50 kgf/cm², 36 psi)
Up to 195 kg (430 lb) load:
290 kPa (2.90 kgf/cm², 42 psi)

–
–
–
–
–

–
–
–
–
–

–
–
–
–
–

1 mm (0.04 in.),
(AT, CH, DE) 1.6
mm (0.06 in.)
Up to 130 km/h
(80 mph): 2 mm
(0.08 in.),
Over 130 km/h
(80 mph): 3 mm
(0.12 in.)
– – –
– – –

PERIODIC MAINTENANCE 2-13
Specifications
Item
Final Drive
Drive Chain Slack
Drive Chain Wear (20-link
Length)
Standard Chain:
Make
Type
Link
Brakes
Brake Fluid:
Grade
Brake Pad Lining
Thickness:
Front
Rear
Brake Light Timing:
Front
Rear
Electrical System
Spark Plug:
Type
Gap

Standard
20  30 mm (0.8  1.2 in.)
317.5  318.2 mm (12.50  12.53 in.)

Service Limit
– – –
319 mm (12.6 in.)

ENUMA
EK525ZX
112 links

– – –
– – –
– – –

DOT4

– – –

4.0 mm (0.16 in.)
5.0 mm (0.20 in.)

1 mm (0.04 in.)
1 mm (0.04 in.)

Pulled ON
ON after about 10 mm (0.39 in.) of pedal travel

– – –
– – –

NGK CR9EIA-9
0.8  0.9 mm (0.031  0.035 in.)

– – –
– – –

2-14 PERIODIC MAINTENANCE
Special Tools
Inside Circlip Pliers:
57001-143

Vacuum Gauge:
57001-1369

Steering Stem Nut Wrench:
57001-1100

Throttle Sensor Setting Adapter:
57001-1538

Jack:
57001-1238

Extension Tube:
57001-1578

Pilot Screw Adjuster, A:
57001-1239

Jack Attachment:
57001-1608

Oil Filter Wrench:
57001-1249

PERIODIC MAINTENANCE 2-15