2-57
2-57
2-59
2-60
2-60
2-62
2-63
2-64
2-65
2-65
2-65
2-66

PERIODIC MAINTENANCE 2-3
Periodic Maintenance Chart
The scheduled maintenance must be done in accordance with this chart to keep the motorcycle in
good running condition.The initial maintenance is vitally important and must not be neglected.
Periodic Inspection
*A: Service at number of years shown or indicated odometer reading intervals, whichever comes
first.
*B: For higher odometer readings, repeat at the frequency interval established here.
*C: Service more frequently when operating in severe conditions: dusty, wet, muddy, high speed,
or frequent starting/stopping.
*D: Other than US and CA Models
○: Emission Related Item
: Inspection
: Change or Replace
: Lubrication

year
(*A)
Items
Fuel System

○
○
○
○

Odometer Reading (*B)
× 1 000 km (× 1 000 mile) See
Page
1
6
12
18
24
(0.6) (3.8) (7.6) (11.4) (15.2)

Air cleaner element (*C)

2-15

Idle speed

2-16

Throttle control system (play, smooth return,
no drag)

2-16

:1

Engine vacuum synchronization
Fuel system

2-17
2-20

:1

Fuel filter
Fuel hose

○

2-21
2-23

:5

Evaporative emission control system (*D)

2-24

Cooling System
2-25

Coolant level
Cooling system

:1

Coolant, water hose and O-ring

:3

2-26
: every 36 000 km
(22 500 mile)

2-26,
2-29

Engine Top End

○

Valve clearance (US and CA Models)

2-30

Valve clearance (Other than US and CA
Models)

○

: every 42 000 km
(26 250 mile)

Air suction system

2-35

Clutch
Clutch operation (play, engagement,
disengagement)
Engine Lubrication System
Engine oil (*C) and oil filter

2-30

2-36

:1

2-37,
2-38

:1

2-38

Wheels and Tires
Tire air pressure

2-4 PERIODIC MAINTENANCE
Periodic Maintenance Chart
year
(*A)

Odometer Reading (*B)
× 1 000 km (× 1 000 mile) See
Page
1
6
12
18
24
(0.6) (3.8) (7.6) (11.4) (15.2)

Wheel and tire

:1

2-38

Wheel bearing damage

:1

2-39

Items

Final Drive
Drive chain lubrication condition (*C)
Drive chain slack (*C)

: every 600 km (400 mile)

2-40

: every 1 000 km (600 mile)

2-41

Drive chain wear (*C)

2-42

Drive chain guide wear

2-42

Brakes
Brake system

:1

2-43

Brake operation (effectiveness, play, no
drag)

:1

2-44

Brake fluid level

:1

2-44

Brake fluid (front and rear)

:2

2-45

Brake hose

:4

2-46

Rubber parts of brake master cylinder and
caliper

:4

: every 48 000 km
(30 000 mile)

2-50,
2-51

Brake pad wear (*C)

2-54

Brake light switch operation

2-55

Suspension
Suspension system

:1

2-56

Steering play

:1

2-57

Steering stem bearing

:2

2-59

:1

2-60

Steering

Electrical System
Electrical system

○

Spark plug

2-65

Others
Chassis parts
Condition of bolts, nuts and fasteners

:1

2-65
2-66

PERIODIC MAINTENANCE 2-5
Torque and Locking Agent
The following tables list the tightening torque for the major fasteners requiring use of a
non-permanent locking agent or silicone sealant etc. All of the values are for use with dry solvent cleaned threads unless otherwise indicated.
Letters used in the “Remarks” column mean:
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque.
G: Apply grease.
L: Apply a non-permanent locking agent.
LG: Apply liquid gasket.
MO: Apply molybdenum disulfide oil solution.
(mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10:1)
R: Replacement Parts
S: Follow the specified tightening sequence.
Si: Apply silicone grease.
2T: Apply 2-stroke oil.
Fastener
Fuel System (DFI)
Air Cleaner Housing Assembly Screws
Throttle Body Assy Holder Clamp Bolts
Delivery Pipe Assy Mounting Screws
Air Cleaner Housing Plate Screws
Throttle Case Bolts
Air Cleaner Housing Clamp Bolts
Oxygen Sensor
Water Temperature Sensor
Vehicle-down Sensor Mounting Bolts
Intake Air Temperature Sensor Screw
Crankshaft Sensor Bolts
Fuel Pump Assembly Screws
Fuel Pump Bolts
IMU Mounting Bolts
Cooling System
Water Hose Clamp Screws
Fitting Bolt
Thermostat Housing Bolts
Heat Insulation Plate Bolts
Oil Cooler Bolts
Water Pipe Bolts
Water Pump Impeller Bolt
Water Pump Cover Bolts
Coolant Drain Bolt
Engine Top End
Air Suction Valve Cover Bolts
Spark Plugs
Cylinder Head Cover Bolts
Camshaft Cap Bolts

N·m

Torque
kgf·m

ft·lb

1.1
3.0
3.43
1.1
3.5
2.0
45
12
6.0
1.2
6.0
0.98
10
6.5

0.11
0.31
0.350
0.11
0.36
0.20
4.6
1.2
0.61
0.12
0.61
0.10
1.0
0.66

10 in·lb
27 in·lb
30 in·lb
10 in·lb
31 in·lb
18 in·lb
33
106 in·lb
53 in·lb
11 in·lb
53 in·lb
8.7 in·lb
89 in·lb
58 in·lb

3.0
9.0
6.0
7.0
12
12
10
11
11

0.31
0.92
0.61
0.71
1.2
1.2
1.0
1.1
1.1

27 in·lb
80 in·lb
53 in·lb
62 in·lb
106 in·lb
106 in·lb
89 in·lb
97 in·lb
97 in·lb

10
13
10
12

1.0
1.3
1.0
1.2

89 in·lb
115 in·lb
89 in·lb
106 in·lb

Remarks

S

R
L, S
L

L
L
L
L

L
S
S

2-6 PERIODIC MAINTENANCE
Torque and Locking Agent
Fastener
Upper Camshaft Chain Guide Bolts
Cylinder Head Bolts (M10) (First)
Cylinder Head Bolts (M10) (Final)
Cylinder Head Jacket Plugs
Cylinder Head Bolts (M6)
Throttle Body Assy Holder Bolts
Throttle Body Assy Holder Clamp Bolts
Camshaft Chain Tensioner Cap Bolt
Camshaft Chain Tensioner Mounting Bolts
Camshaft Sprocket Bolts
Front Camshaft Chain Guide Bolt (Upper)
Rear Camshaft Chain Guide Bolt
Front Camshaft Chain Guide Bolt (Lower)
Muffler Body Mounting Bolts
Exhaust Pipe Holder Nuts
Oxygen Sensor
Premuffler Chamber Mounting Bolt
Muffler Body Clamp Bolts
Premuffler Chamber Cover Bolts
Clutch
Clutch Lever Clamp Bolts
Clutch Spring Bolts
Clutch Hub Nut
Clutch Cover Bolts
Oil Filler Plug
Engine Lubrication System
Oil Cooler Bolts
Oil Filler Plug
Oil Passage Plugs
Oil Passage Plug
Oil Pressure Switch
Oil Pressure Switch Terminal Bolt
Oil Pressure Relief Valve
Oil Filter
Oil Filter Pipe
Engine Oil Drain Bolt
Oil Pan Bolts
Engine Removal/Installation
Upper Engine Bracket Bolts
Lower Engine Bracket Bolts
Upper Adjusting Collar
Upper Adjusting Collar Locknut
Upper Engine Mounting Bolt (L = 65 mm)

N·m
12
30
54
19.6
12
12
3.0
20
11
15
25
25
12
35
20
45
35
21
10

Torque
kgf·m
1.2
3.1
5.5
2.00
1.2
1.2
0.31
2.0
1.1
1.5
2.5
2.5
1.2
3.6
2.0
4.6
3.6
2.1
1.0

ft·lb
106 in·lb
22
40
14.5
106 in·lb
106 in·lb
27 in·lb
15
97 in·lb
11
18
18
106 in·lb
26
15
33
26
15
89 in·lb

7.8
10
135
12
Hand-tighten

0.80
1.0
13.8
1.2
–

69 in·lb
89 in·lb
100
106 in·lb
–

12
Hand-tighten
20
10
15
2.0
15
17
25
29
12

1.2
2.0
1.0
1.5
0.20
1.5