NHTSA ID Number: 10086364
Manufacturer Communication Number: SRV-TTB-16-002A
TSB/Document Date: 2016-12-15
Summary
TIPS&TRICKS MODEL YEAR 2016 XDIAVEL ADDENDUM - THIS BULLETIN IS AN ADDENDUM TO SRV-TTB-16-002; IT IS A COMPILATION OF MAINTENANCE AND SERVICE UPDATES FROM THE QUALITY AND R&D DEPARTMENTS. THIS BULLETIN INCLUDES PART NUMBERS, INSTRUCTIONS AND ILLUSTRATIONS PERTINENT TO SERVICE AND REPAIR TIPS FOR THE 2016 SCRAMBLER, DIAVEL AND MULTISTRADA MODELS.
Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
Mismatch between the odometer value displayed
on instrument panel and the one stored in the
BBS.
1
Possible display
of dashes on the
odometer
value indication
Instrument panel
There is no error in the control unit
-
It is necessary to use the DDS to update the
software version of the instrument panel with the
Version 11.
To eliminate the odometer value mismatch, it is
necessary to fill in a Youtech Request asking for
the DDS password.
Vibration due to loosening of one of the two retaining screws; check the tightening of the two screws.
DMH has added a check based on the VIN ZDMGA00AAGB001001.
As a precaution, you can check the tightening of these two screws during the pre-delivery operations.
Remove the rider seat and fuel tank rear retaining screw; lift up the fuel tank from the rear side by 9 cm
while keeping it in position with a block. Use a 4-mm Allen wrench to tighten the two screws to 6 Nm.
2
Possible vibration
of the vertical cylinder
exhaust manifold cover
SRV-TTB-16-002_Rev.04
Vertical cylinder
exhaust manifold cover
Part no. 46110401A
STRICTLY CONFIDENTIAL
1
Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
We have identified a possible inaccuracy in the
instrument panel software, only from serial
number 000400 to 000899.
3
Possible turning off
of some pixels on the
instrument panel
Instrument panel
It is not necessary to replace
the instrument panel.
There is no error in the control unit
-
It is necessary to update the instrument panel
software version.
To update the instrument panel software version
you will be reimbursed for a labour time of 18
minutes (3WU); for the reimbursement request
wait the Workshop Campaign to be issued soon.
The sticker position has been changed.
The sticker has the
following text:
4
The sticker
is not perfectly applied
on the swinging arm
“WARNING:
The counter-weights for
the dynamic balancing of
the rear wheel must be
positioned as shown in
the figure."
It is therefore possible to remove it from
the previous position and apply it on the
rear mudguard in the area indicated in the
figure to the side.
In case of sticker replacement, pay
attention to the values since they are
different for the STD and the S. versions.
STD version – part no. 43314291A
S version – part no. 43314301A
To balance the rear wheel,
place the counter-weights
in the positions indicated
in the figures, at the
distance from the rim
outer edge specified in
the relevant drawing.
SRV-TTB-16-002_Rev.04
STRICTLY CONFIDENTIAL
2
Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
This possible mismatch is due to the fuel level management
strategy when the fuel is drawn from the tank (at the end of the
production line or during a Service operation).
The fuel level sensor detects the level in the central part of the
tank (blue area); in the upper and lower part of the tank (green
areas) the fuel level is therefore calculated by the software.
When fuel is drawn, the software could not recognise the level
decrease and continue to display on the instrument panel a fuel
quantity that is not actually inside the tank.
Fuel level
sensor
Only in case of
motorcycle just
delivered by DMH
5
Upon first battery
connection, few
fuel level marks are
displayed on the
instrument panel with
empty tank
Display of
fuel level
It is not necessary to
replace the fuel level sensor.
There is no error in the control unit
A new BBS software with relevant update for the DDS 2.0
diagnosis instrument will be made available to introduce a
function that allows to reset the fuel level indication displayed on
the instrument panel.
To have a fuel level indication displayed on the instrument panel
actually corresponding to the quantity of fuel inside the tank it is
necessary to fill in the tank with at least 8 litres of fuel so that the
fuel level sensor starts reading the correct level. Turn the
motorcycle's key to ON and if the fuel level indication does not
change, add some fuel in the tank; in fact, it could happen that
the previously poured fuel quantity is not enough to allow a
correct fuel level reading by the relevant sensor.
SRV-TTB-16-002_Rev.04
STRICTLY CONFIDENTIAL
3
Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
Notes/Indications/Corrective action
This possible mismatch is due to the fuel level management
strategy in case the tank is continuously topped up with fuel
(after a consumption lower than 5 litres) starting from a
completely full tank condition.
In this condition, the real level of the fuel stays always in the top
side of the tank (top green area) and is not read by the fuel level
sensor. The fuel level displayed on the instrument panel is
calculated with a software strategy; in the unlikely case that the
top up happens in a frequent way, the fuel reserve could also be
displayed.
6
With fuel tank almost
full, due to continuous
fuel top ups, the fuel
level displayed on the
instrument panel
continues to decrease
Fuel level
sensor
Display of
fuel level
It is not necessary to replace
the fuel level sensor.
There is no error in the control unit
A new BBS software with relevant update for the DDS 2.0
diagnosis instrument will be made available to introduce a
function that allows to reset the fuel level indication displayed on
the instrument panel.
Meanwhile, to match the fuel level indicator shown on the
instrument panel with the fuel quantity inside the tank it is
necessary, starting from a completely full tank condition, to use
at least 6.5 litres of fuel so that the fuel level sensor starts
reading the correct level; as soon as the level sensor will restart
the reading, the indication of the fuel level displayed on the
instrument panel will be instantly updated.
SRV-TTB-16-002_Rev.04
STRICTLY CONFIDENTIAL
4
Tips&Tricks – XDiavel Model Year 2016
no.
Symptom
Subject
Photo
Trouble Code
(Diagnostic Trouble Code)
Part no.
It is important to follow the instructions for the
assembly of the backrest described in the
Service Bulletin SRV-SRB-16-004.
During component
assembly, ONLY
7
Possible breakage of a
pillion rider backrest lower
eyelet during tightening
of the screws to a
torque of 24Nm
Notes/Indications/Corrective action
Pillion rider backrest
-
8291F612A
In case of breakage during assembly it is
possible to replace the component with part no.
8291F612A
NOTE: the breakage of one or both lower eyelets
does not compromise the operation of the
component!
This operation is standard as a new turn indicator
automatic turn off function has been introduced
based on the motorbike lean angle.
8
The turn indicators will
automatically turn
off without pressing
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TSB/Document ID: SRV-TTB-16-002A
Replacement Service Bulletin Number:
MFR Communication Date: 2016-03-21
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
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