NHTSA ID Number: 10064104
Manufacturer Communication Number: LI72.00-P-052029
TSB/Document Date: 2016-05-09
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Bodyshell complaints concerning door frame (Note: TIPS document supersedes AF 72.00-P-2009 B)
Topic number
Ll72.00-P-052029
Version
3
Design group
72.00 General
Date
08-22-2014
Validity
Model series 202, 203 and 210
Reason for change
Pictures adjusted
Reason for block
Complaint:
Bodyshell complaints concerning door frame, outside door panel and lower inside of door.
Cause:
Process parameters in bodyshell
Remedy:
Determining the repair scope:
In the event of a customer complaint, all the doors must be checked for signs of corrosion .
1. Open the door to be checked .
2. Detach rubber seal at top and bottom of door.
3. Clean rubber seal.
4 . Perform visual inspection for corrosion in areas (A and B). Select remedy according to damage profile. For areas,
see attachment "Cross section of window frame".
5. In area (C) , use mirror to check for corrosion. Select remedy according to damage profile. For area, see attachment
"Cross section of window frame" .
6. Perform preparatory work for corrosion (prepare machines/equipment, tool up and cover the vehicle)
Remedy 1: Corrosion in non-visible area (Band C) under rubber seal : See document AR97 .00-P-1001F.
7.1 Eliminate bodyshell complaints concerning window frame (repair stage 1).
Remedy 2: Corrosion also in visible area where paint can be touched up (A) : See document AR97 .00-P-1002F.
7.2 Eliminate bodyshell complaints concerning window frame (repair stage 2).
Remedy 3: Corrosion also in visible area where paint cannot be touched up on outside door panel near door handle
and central trim strip. Also spot corrosion on lower inside of door, which can be touched up with a brush with no additional painting work: See document AR97.00-P- 1003F.
7 .3 Eliminate bodyshell complaints concerning door (repair stage 3).
Remedy 4: a) Corrosion effects in area (E) after cutting off the fold : See attachment "Fold on window frame".
b) Corrosion in visible area where paint cannot be touched up on outside door panel and corrosion on lower inside of
door which cannot be touched up with a brush.
7.4 Replace front door.
Model 202 see AR 72.10-P-0500E in attachment
Model 203 see AR 72.1 O-P-0500P in attachment
Model 210 see AR 72.10-P-OSOOF in attachment
8. Replace rear door.
Model 202 see AR 72.12-P-0600E in attachment
Model 203.0/2 see AR 72 .12-P-0600P in attachment
Model 210 see AR 72.12-P-0600F in attachment
08-22-2014 7:49 PM
© Copyright Daimler AG
BRABENS
Page 1/6
ENT RY
9. Wax inside of door frame (not for remedies 1 to 3), see Parts for preservation agent
10. Install rubber seal in door frame (not for remedies 1 to 3)
11 . Wa x window frame (not for remedies 1 to 3), see Parts for preservation agent
Attachments
File
Description
Falz am Fensterrahmen .JPG
Fold on window frame, area E between door frames
Bsp. fur punktuelle Ausbesserung.jpg
Example of pinpoint touch-up, area R on rubber door seal
holder
Bsp.1 nicht punktuelle Ausbesserung.JPG
Examples where paint cannot be touched up
Bsp.2 nicht punktuelle Ausbesserung.jpg
Examples where paint cannot be touched up
Querschnitt Fensterrahmen .JPG
Cross section of window frame
Symptoms
Overall vehicle I Paint/corrosion I Corrosion I At door
Parts
Part number
ES1 ES2
Designation
A 000 986 72 70
10
Preservation agent
Quantity Note
EPC Other
make
part
x
WIS-References
Note
Allocation
Document number
Title
AR97.00-P-1001F
Eliminate bodyshell complaints concerning window
frame (repair stage 1)
Remedy
AR97. 00-P-1002F
Eliminate bodyshell complaints concerning window
frame (repair stage 2)
Remedy
AR97 .00-P-1003F
Eliminate bodyshell complaints concerning window
frame (repair stage 3)
Remedy
AR72.1 O-P-0500E
Remove/install front door
Model 202
Remedy
AR72.1 O-P-0500P
Remove/install front door
Model 203
Remedy
AR72.1 O-P-0500F
Remove/install front door
Model 210
Remedy
AR72 .12-P-0600E
Remove/install rear door
Model 202
Remedy
AR72.12-P-0600P
Remove/install rear door
Model 203.0 12
Remedy
AR72 .12-P-0600F
Remove/install rear door
Model 210
Remedy
Validity
Vehicle
203.004
•
•
08-22-2014 7:49 PM
© Copyright Daimler AG
BRABENS
Page 2/6
203.006
*
*
203.007
*
*
203.008
*
*
203.016
*
*
203.018
*
*
203.020
*
*
203.035
*
*
203.040
*
*
203.042
*
*
203.043
*
*
203.045
*
*
203.046
*
*
203.052
*
*
203.054
*
*
203.056
*
*
203.061
*
*
203.064
*
*
203.065
*
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TSB/Document ID: LI72.00-P-052029
Replacement Service Bulletin Number:
MFR Communication Date: 2014-08-22
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY
MFR Component System:
MFR Component Subsystem:
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