NHTSA ID Number: 10064103
Manufacturer Communication Number: LI68.74-N-056459
TSB/Document Date: 2016-05-09
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
.
Sliding door in partition wall cannot be locked in open position
Topic number
Ll68. 74-N-056459
Version
Design group
68.74 Partition wall
Date
05-30-2013
Validity
Model 906.6## with code (D64} Partition wall with sliding
door
without code (XMO} Facelift
Reason for change
Reason for block
Complaint:
Sliding door in partition wall cannot be locked in open position.
Cause:
The locking sleeves (1) of the two dips (2) of the catch (3) can become deformed. Because of this, the locking pin (4)
can no longer engage correctly in the catch (3) (arrows}, see: picture 01.jpg.
Attachments
File
Designation
01.jpg
Defective sliding door catch
Remedy:
Making a hole in the partition wall (repair point from cab side} and replacing the door catch with a new part. The hole
must then be closed and bolted down with a shop-made metal plate.
To do this, perform the following steps:
IMPORTANT: The reoair measure must be performed in accordance with the pertinent legislation of the USA.
1.
Move driver seat to forward position.
2.
Fold backrest of driver seat forward.
3.
Move seat belt out of working area and fasten in position.
4.
Close load compartment door.
5.
Transfer dimensions (A, B, C, D and E} onto partition wall (see: picture 03.jpg}.
NOTE: The sketch shows the view from the driver seat (cockpit} to the rear in the direction of the load compartment (see: picture 02.jpg). The origins for the dimensions are the carriage bolts (5) on the partition wall (see: picture 03.jpg).
6.
Cover driver seat.
7.
Saw out, remove and deburr marked cutout in partition wall.
CONDITION: The piece of the partition wall to be cut out must be secured so that ii cannot slip into the gap between the rear partition wall cover plate and the front partition wall.
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ENTR\'
IMPORTANT: When sawing, make sure that the length of the saw blade including the maximum stroke does not
exceed 73 mm.
CAUTION: If this is ignored, there is a risk of collision between the saw blade and the rear wall, which can result
in damage or injury.
8.
SAFETY NOTE: Hearing protection, working gloves, safety glasses, safety shoes and protective clothing must
be used.
Diagonally above the lower carriage bolt (5) mark a locating hole (6) (dimensions G and F) and drill with 05.1
mm. Then lock the bracket (8) with a punch (05 mm) (see: picture 03.jpg and picture 04.jpg).
CAUTION: A drilling depth of 35 mm must not be exceeded. If this depth is ignored, there is a risk of damaging
the rear wall.
9.
SAFETY NOTE: Hearing protection, working gloves, safety glasses, safety shoes and protective clothing must
be used.
Unscrew nuts (7) of bracket (8) (see: picture 04.jpg).
IMPORTANT: Secure tool to prevent it from falling.
10.
SAFETY NOTE: Working gloves are to be used for this.
Remove bracket (8) with catch (3) and then remove the punch (05 mm).
11.
SAFETY NOTE: Working gloves are to be used for this.
Mark position of catch (3) on bracket (8), then remove catch (3) (see: picture 04.jpg).
NOTE: To do this, unscrew the nuts (9).
12.
SAFETY NOTE: Working gloves are to be used for this.
Install new catch (3) al marking on bracket (8).
NOTE: To do this, screw the nuts (9).
13.
SAFETY NOTE: Working gloves are lo be used for this.
Insert punch (05 mm) into locating hole (6), position bracket (8) on partition wall and secure.
IMPORTANT: Install catch (3) and bracket (8) without locking pin (4).
14.
SAFETY NOTE: Working gloves are to be used for this.
Screw on nuts (7) of bracket (8) (see: picture 04.jpg).
15.
SAFETY NOTE: Working gloves are lo be used for this.
Open sliding door of partition wall until it is visible in the cutout in the partition wall and secure with a suitable
wedge.
16.
Remove locking pin (4) of partition wall sliding door.
17.
SAFETY NOTE: Working gloves are to be used for this.
Install new locking pin (4).
SAFETY NOTE: Working gloves are to be used for this.
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18.
Remove wedge.
19.
SAFETY NOTE: Working gloves are to be used for this.
Move the partition wall sliding door slowly up to the catch (3) and check whether the locking pin (4) is centered
on the catch (3).
20.
Open partition wall sliding door.
21.
Tighten nuts (7) of bracket (8) and recheck the closing process (see: picture 04.jpg).
22.
SAFETY NOTE: Working gloves are to be used for this.
Prepare cover panel for cutout in partition wall and fasten (see: picture 06.jpg).
NOTE: Use galvanized sheet steel and fasten with sheet metal screws.
NOTE: Deburr cover panel.
23.
SAFETY NOTE: Hearing protection, working gloves, safety glasses, safety shoes and protective clothing must
be used.
Clean vehicle interior in repair area.
Attachments
File
Designation
02.jpg
View of repair area
03.jpg
Mark and drill cutout
04.jpg
Remove catch
06.jpg
Cover plate
Symptoms
Body I Door/Flap I Door I Door I Door holder faulty
Parts
Part number
ES1 ES2
Designation
Quantity Note
A 901 760 06 88
Catch
1
N 000000 001346
6
EPC Other
make
part
x
x
Work units
Op. no.
Operation text
Time
Damage
code
Note
71131 06
Partition wall door catch - Broken
Validity
Vehicle
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906.655
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906.657
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906.611
906.613
906.631
906.633
906.635
906.637
906.653
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Attachments
01.jpg:
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02.jpg:
03.jpg:
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04.jpg:
06.jpg:
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TSB/Document ID: LI68.74-N-056459
Replacement Service Bulletin Number:
MFR Communication Date: 2013-05-30
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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