After a preliminary review of consumer complaints and other information related to alleged defects, NHTSA obtains information from the manufacturer(including data on complaints, crashes, injuries, warranty claims, modifications, and part sales) and determines whether further analysis is warranted. If warranted, the investigator will conduct a more detailed and complete analysis of the character and scope of the alleged defect.
NHTSA Action Number: EA14004
Date Opened: 2014-07-29
Date Closed: 2016-01-04
Manufacturer’s Name: Honda
(American Honda Motor Co.)
Component Description: AIR BAGS
Summary Description: Inadvertent Side Air Bag Deployment
Summary
Honda is conducting a safety recall of approximately 303,900 model year 2008-2009 Honda Accord sedans to address inadvertent deployment of the side air bags (see NHTSA recall 15V-665 for more information).It should be noted that almost all of the recalled vehicles are the 2008 Accords (built from start of model year 2008 production to June 25, 2008) as only about 500 early-built 2009 Accords (built from June 24 to June 30, 2008) are included in the recall.The Office of Defects Investigation (ODI) has identified 351 reported incidents of inadvertent side air bag deployments in the 2008 Accord sedans.This investigation found there is risk of serious injury to vehicle occupants or users who are positioned in the direct path of a deploying side curtain air bag.Based on the recall action taken by Honda, this Engineering Analysis is closed.Additional information on this closing resume and the investigation are in the EA14-004 public file available on-line at SaferCar.gov.The ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers:10232206 10235294 10255323 10268158 10268191 10269514 10276755 10279446 10280675 10308292 10319979 10342520 10353536 10408925 10436506 10447151 10458732 10468196 10468200 10493407 10494971 10522291 10524389 10543092 10544473 10545258 10547591 10554073 10563629 10565311 10565423 10576518 10579241 10584501 10585442 10606937 10608973 10627302 10638541 10640968 10650861 10654858 10679518 10680063 10683967 10712981 10717410 10717777 10761860
NHTSA Action Number: DP14001
Date Opened: 2014-07-22
Date Closed: 2017-03-07
Manufacturer’s Name: General Motors, LLC
Component Description: AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE
Summary Description: Passenger Air Bag OCS Algorithm
Summary
The Agency received a petition on November 14, 2013 requesting an investigation into the operation of the passenger air bag Occupant Classification System (OCS) software logic and algorithm.The petitioner states that due to this alleged defect, the passenger air bag may be suppressed at point of impact and not provided the occupant protection as needed in a crash.On July 22, 2014, NHTSA opened DP14-001 to further review the crash event and perform a more comprehensive search and analysis of the Fatality Analysis Reporting System (FARS).The Agency also collected manufacturers reports on the alleged OCS issue on the subject Impala vehicles and other GM and non-GM peer vehicles.After examination of the petition and available data relating to the subject vehicle's OCS and the specific crash incident where the OCS allegedly failed to operate properly, NHTSA did not identify an issue with the MY2008 Impala involved in the subject crash, nor has it identified a safety-related defect trend existing in the OCS used in the MY 2006-2008 Impala vehicles, in GM peer vehicles or in other non-GM peer vehicles.NHTSA has concluded that further expenditure of the agency's investigative resources is not warranted. The agency accordingly has denied the petition.However, the agency will take further action if warranted by changing future circumstances. The official petition denial, as published in the Federal Register, is available in the document file for this defect petition.The single complaint and crash noted in the Failure Report above is the petitioner's VOQ (10568388) and can be reviewed online at https://www.nhtsa.gov/recalls?nhtsaId=10568388.
Read More...NHTSA Action Number: PE14022
Date Opened: 2014-07-22
Date Closed: 2014-11-06
Manufacturer’s Name: Chrysler (FCA US, LLC)
Component Description: ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
Recall Campaign: 14V634
Summary Description: Alternator failure
Summary
On July 22, 2014, the Office of Defects Investigation (ODI) opened PE14-022 to investigate 14 complaints (VOQs) alleging incidents of alternator failure resulting in engine stall while driving in model year (MY) 2011 through 2012 Dodge Charger vehicles.The MY 2011 through 2012 Dodge Charger vehicles were sold with three different engine options:1) 3.6L V6 (VIN8 = G), 88,766 vehicles; 2) 5.7L V8 (VIN8 = T), 38,615 vehicles; and 3) 6.4L V8 (VIN8 = J), 2,406 MY 2012 vehicles.The 14 VOQs identified in the PE14-022 opening resume involve 13 vehicles with 3.6L V6 engines and 1 vehicle with unknown engine (no VIN provided).In an October 7, 2014 letter to NHTSA, Chrysler described a safety defect condition that could result in rapid alternator failure having limited or no detection in approximately 434,581 MY 2011 through 2014 Chrysler 300, Dodge Charger, Dodge Challenger, Dodge Durango and Jeep Grand Cherokee vehicles equipped with 3.6L engines and 160 amp alternators (NHTSA Recall No. 14V-634, Chrysler P60).The subject alternators are used in vehicles equipped with 3.6L V6 engines and without towing packages.According to Chrysler, the silicone diodes in the alternator rectifier bridge may experience thermal fatigue due to cyclic loading from the Electric Hydraulic Power Steering (EHPS) system, eventually resulting in no output, reduced output, or a fully shorted to ground condition.These failure modes vary in their time to failure and warning to the driver.Depending on the failure mode and timing, system voltage may drop to critically low levels, disabling systems such as the Anti-lock Brake System/Electronic Stability Control, Engine Control Module/Central Body Controller, or a total vehicle electrical system shut down (in the event of a short to ground failure mode).Analysis of complaints to ODI and Chrysler identified a total of 146 incidents of alternator failure resulting in engine stall while driving in MY 2011 through 2012 Dodge Charger vehicles, including 142 involving vehicles equipped with the 3.6L V6 engines (1.6 IPTV) that were included in 14V-634 and 4 involving vehicles with 5.7L V8 engines (0.1 IPTV), which are equipped with different alternators.Analysis of all alternator failure complaints found that approximately 48 percent of VOQs and 21 percent of Chrysler complaints involved allegations of engine stall.Many (98) complaints reported fire and/or smoke, but analysis of these determined that they involved thermal damage to the alternator diode and did not identify any incidents involving damage beyond the alternator assembly.One VOQ identified in the opening resume for PE14-022 alleged a crash, but further evaluation determined that this involved a minor rear-end impact with slight bumper damage.This investigation is closed based on Chrysler's decision to conduct a safety recall.The VOQs associated with this investigation are:10641479,10641366,10641349,10642017,10640770,10640687,10640553,10639692,10638810,10638356,10638175,10638143,10637460,10633806,10633304,10632943,10632006,10631704,10631613,10631420,10631088,10630991,10630854,10630844,10630108,10629623,10629603,10628228,10628150,10627941,10627342,10626452,10626254,10625962,10622385,10622340,10621603,10620961,10619481,10618950,10618948,10618539,10618476,10618334,10618081,10618107,10616834,10616461,10616456,10615754,10615719,10606580,10605090,10604958,10597295,10592085,10588675,10587141,10562463,10559730,10511407
NHTSA Action Number: PE14023
Date Opened: 2014-07-22
Date Closed: 2014-12-01
Manufacturer’s Name: Hyundai Motor America
Component Description: AIR BAGS
Summary Description: Seat Belt Buckle Electrical Malfunction
Summary
On July 22, 2014 the Office of Defects Investigation (ODI) opened a preliminary evaluation to further analyze allegations of seat belt pretensioner malfunctions on model year (MY) 2006-2008 Hyundai Sonata vehicles.ODI received 131 unique reports alleging a failure within the seat belt pretensioner system, which was typically preceded by SRS light illumination.ODI requested more information from Hyundai in order to understand the nature of the failure and how the airbag deployment algorithm, the seat belt pretensioners, and/or the airbag function may be affected. In response to ODI?s information request (IR), Hyundai submitted 764 unique consumer and field reports and 19,847 warranty claims related to a failure in the front seat belt buckle assembly potentially causing a malfunction of the seat belt pretensioners.In it's response, Hyundai advised that if the resistance specifications for the seat belt buckle pretensioner circuit, located in the seat belt stalk, exceed the nominal range, a diagnostic trouble code will be set and the SRS warning indicator lamp will illuminate.The presence of this stored code will not affect the ability of the SRS Control Module (SRSCM) to detect a collision and command deployment of the pretensioners and airbags, if warranted.In fact, the wiring harness connector may be unplugged from the seat belt buckle pretensioner, and the signal to deploy the pretensioner will still be commanded and recorded.MY 2006-2008 Sonata?s utilize a dual pretensioner system by incorporating pretensioners into both the driver and front passenger seat belt retractor and the seat belt buckle assembly.The retractor pretensioner is located inside the B-pillar and winds (pretensions) the seat belt webbing back into the retractor housing during a collision, helping to remove seat belt slack and restrain the upper torso and hips.In contrast, the buckle pretensioner is located within the stalk of the seat belt assembly and acts to supplement lower limb protection.Both pretensioners are controlled by the SRSCM but utilize separate wiring and connectors.The seat belt retractor pretensioner circuitry and operation is independent of the seat belt buckle pretensioner connector and circuitry.Hyundai produced analysis indicating that increased resistance in the seat belt pretensioner which occurs in vehicle service does not result in a loss of buckle pretensioner.Hyundai further advised that in the unlikely event that a seat belt buckle pretensioner may not deploy due to increased resistance, the retractor pretensioner would still activate.Hyundai advised that the subject vehicles maintain their 5 STAR NHTSA safety rating using the retractor based pretensioner only.ODI notes that MY 2009-10 Sonatas reverted back to a single pretensioner system, and do not utilize seat belt buckle pretensioners. Hyundai advised its intention to initiate a warranty extension program to address concerns with the seat belt buckle prentensioner faults in MY 2006-2008 Hyundai Sonata vehicles.This action will extend the warranty coverage for this issue for 15 years or 250,000 miles, whichever occurs first.Given Hyundai's action and the minimal safety consequence this issue presents, further use of agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.The agency will monitor the issue and reserves the right to take further action if warranted by the circumstances. The ODI complaints cited above can be reviewed at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID, se
NHTSA Action Number: PE14024
Date Opened: 2014-07-22
Date Closed: 2015-01-12
Manufacturer’s Name: Isuzu Motors Limited
Component Description: ELECTRICAL SYSTEM
Recall Campaign: 14V735
Summary Description: Loss of brake warning lights
Summary
On July 22, 2014, the Office of Defects Investigations (ODI) opened this Preliminary Evaluation (PE) to investigate field reports describing the loss of brake lights in model year (MY) 2013 Isuzu N-series trucks.During the course of this investigation, Isuzu informed ODI that the subject vehicle population consisted of multiple vehicle configurations including a walk-in step van.According to Isuzu, the reported brake lamp failures are associated with a brake lamp switch located near the steering column on these walk-in style vans.Isuzu believes the brake lamp switches in the walk-in vans are susceptible to weather and/or driver foot contact resulting from its open configuration and the drivers seating position.In more severe circumstances, interference with the brake switch can lead to corrosion and/or brake lamp failure.The contact and/or bending of the brake switch can interfere with the electrical contact points.Bending of the brake switch can also result in the plunger sticking or breaking.Either condition can result in a loss of brake warning lamp operation.Based on a warranty analysis conducted by Isuzu, 3,564 N-Series walk-in vans built during (MY) 2012 through 2014 are included in recall 14V-735.The recalled population of vehicles includes the 2,156 walk-in vans subject of this investigations.Based on ODI's review of Isuzu's analysis of warranty claims data,ODI believes that Isuzu has properly identified the population of vehicles at an unreasonable risk of experiencing a brake lamp failure.With the recall action taken by Isuzu, this investigation is closed as further use of agency resources does not appear to be warranted.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on N-series vehicles outside of the recall scope. The agency reserves the right to take further action if warranted by the circumstances.
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