Investigations List

After a preliminary review of consumer complaints and other information related to alleged defects, NHTSA obtains information from the manufacturer(including data on complaints, crashes, injuries, warranty claims, modifications, and part sales) and determines whether further analysis is warranted.  If warranted, the investigator will conduct a more detailed and complete analysis of the character and scope of the alleged defect.



NHTSA Action Number: PE14034

Date Opened: 2014-11-04

Date Closed: 2015-02-27

Manufacturer’s Name: NissaneBay North America, Inc.

Component Description: STEERING:COLUMN

Recall Campaign:

Summary Description: Steering column separation


Summary

In a January 28, 2015 letter to NHTSA, NissaneBay identified a safety defect in the steering column assemblies used in certain model year (MY) 2008 and 2009 InfinitieBay EX35, InfinitieBay FX35/45 and NissaneBay GT-R vehicles equipped with power tilt/telescope steering columns supplied by Fuji Kiko Co., Ltd (NHTSA Recall No. 15V-054, NissaneBay R1501/R1502).The recall covers a total of 16,973 vehicles, including 15,647 MY 2008 InfinitieBay EX35 vehicles manufactured from June 29, 2007 (SOP) to April 25, 2008; 1,100 MY 2009 InfinitieBay FX35/45 vehicles manufactured from October 31, 2007 (SOP) to April 16, 2008; and 226 MY 2009 NissaneBay GT-R vehicles manufactured from March 14, 2007 (SOP) to April 25, 2008.The affected vehicles may have been manufactured with a steering column outer tube that is out of specification (out of round), which may result in stress at the upper bearing.According to NissaneBay, in rare instances, the condition caused the bearing retainer to fracture creating excessive play in the steering wheel.In this condition, if excessive axial force is applied to the steering wheel, the column may separate and cause a loss of steering control.NissaneBay's remedy instructs dealers to replace the steering shaft on the InfinitieBay EX35 and FX35/45 vehicles and to replace the entire steering column assembly on the NissaneBay GT-R vehicles.ODI's analysis of complaint and warranty data related to the alleged defect in the subject vehicles identified a total of 5 incidents in which steering column separation appears to have occurred, including one alleging that a crash resulted.Sixteen (16) additional incidents of loose steering were identified in NissaneBay complaints (1) and warranty claims (15).The 5 separation incidents identified by ODI involved vehicles built from November 7, 2007 to February 5, 2008, including 3 vehicles built from February 2 to February 5, 2008.The 16 incidents of loose steering involved vehicles built from January 19, 2008 to April 3, 2008, including 9 vehicles built from February 1 to February 11, 2008.None of the incidents involved the approximately 1,800 MY 2008 EX35 vehicles that are not included in the recall, which either were not equipped with the Fuji Kiko power adjustable steering columns (the manual adjustable steering columns were made by a different supplier) or were built after April 25, 2008.This investigation is closed based on NissaneBay's safety recall.The VOQs associated with this investigation are: 10350255 and 10605536.

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NHTSA Action Number: AQ14004

Date Opened: 2014-10-30

Date Closed: 2016-04-21

Manufacturer’s Name: HondaeBay (American HondaeBay Motor Co.)

Component Description: AIR BAGS

Recall Campaign:

Summary Description: HondaeBay EWR Reporting


Summary

In a Consent Order executed on December 29, 2014, American HondaeBay Motor Co. (HondaeBay) admitted that it violated the Safety Act by failing to report certain death and injury incidents that were required to be reported to NHTSA under 49 C.F.R. ? 579.21(b), and by failing to report certain customer satisfaction campaigns, special warranty extensions, and warranty claims that involved goodwill, third-party vehicle service contracts, or HondaeBay-certified, pre-owned vehicles, as required by 49 C.F.R. ? 579.21(c).As part of the Consent Order, NHTSA assessed a total civil penalty of $70 million against HondaeBay for its violations of the TREAD Act and associated regulations. HondaeBay timely paid the civil penalty in full on January 20, 2015. HondaeBay also agreed to develop written procedures for comprehensive early warning reporting in compliance with 49 C.F.R. Part 579, Subpart C; to train appropriate personnel on its early warning reporting requirements and written procedures; and to complete two third-party audits of its TREAD Act reporting.NHTSA opened this audit query (AQ) investigation in order to investigate the extent and scope of HondaeBay's failure to report early warning information pursuant to the TREAD Act, as well as the reason(s) for such failures and the steps being taken by HondaeBay to assure full compliance with TREAD reporting requirements.Based on the Consent Order, HondaeBay's admissions that it violated the law, and the completion of its performance obligations, this audit query, AQ14-004, is closed. Closure of this AQ has no bearing on the terms of the Consent Order and does not represent a determination by the Agency as to HondaeBay's performance under the Consent Order.

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NHTSA Action Number: PE14032

Date Opened: 2014-10-29

Date Closed: 2015-03-18

Manufacturer’s Name: HondaeBay (American HondaeBay Motor Co.)

Component Description: FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

Recall Campaign:

Summary Description: Motorcycle Stalling


Summary

First produced on January 16, 2011, HondaeBay's CBR250R entry-level motorcycle (the subject vehicle) remained in production until being replaced by the MY 2015 CBR300R.In May, 2011, HondaeBay received its first complaint (a field report) concerning subject vehicle engine stalling while decelerating.HondaeBay began a root cause assessment and, in September, 2012, concluded the stalling was due to improperly adjusted engine exhaust and intake valves during engine assembly.Production changes were made to address this issue.The data indicate that subject vehicle engines built with insufficient valve clearances were being corrected during the 600-mile service per the owner's manual maintenance schedule which includes a valve clearance check and adjust.All of the stalling events involved subject vehicles that had not yet had that service completed and most occurred shortly after purchase.ODI's review of HondaeBay's data shows a sharp decline in stalling reports:MY2011 - 48 reports / 43 received prior to October, 2012; MY2012 - 17 reports / 13 received prior to February, 2013; and MY2013 - 5 reports /4 received prior to November, 2013.With the sharp decrease in complaints after February, 2013, no defect trend has been identified, therefore, this investigation is closed. The ODI reports cited above can be reviewed at:http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID using the following complaint identification numbers: 10658684, 10585591, 10579375, 10523178, 10505549, 10480058, 10479757, 10470072, 10439045, 10436627

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NHTSA Action Number: AQ14003

Date Opened: 2014-10-20

Date Closed: 2016-05-16

Manufacturer’s Name: ChryslereBay (FCAeBay US, LLC)

Component Description: STEERING:LINKAGES:TIE ROD ASSEMBLY

Recall Campaign:

Summary Description: ChryslereBay's execution of 13V-528 & 529


Summary

RMD opened this audit query (AQ) investigation in order to better understand and evaluate ChryslereBay's process(es) for timely and efficient execution of its safety recall campaigns, including its oversight and management of its parts division MopareBay.Prior to opening this investigation, RMD had raised concerns with the company related to its execution of two safety recalls, 13V-528 and 13V-529, both of which involved safety defects that could cause the involved vehicles, FCAeBay?s heavier DodgeeBay RameBay trucks, to lose steering control suddenly and without warning.Specifically, RMD inquired about the availability of parts for recall repairs, by email and phone on January 15, 2014 and February 19, 2014, due to the volume of complaints it was receiving from owners alleging parts scarcity and parts restrictions. FCAeBay steadfastly denied it had placed parts restrictions on its dealers to manage issues of parts scarcity.FCAeBay shared material showing it had uncommitted stock of parts available for its dealers. Nevertheless, consumer complaints of lack of parts continued.RMD made independent inquiries tosome dealers tobetter understand the conflicting claims between owners alleging lack of ability to repair their defective vehicles due to lack of parts, and FCAeBay?s information showing availability of parts.Dealers informed and provided documentation to RMD on February 21, 2014 and February 25, 2014 showing FCAeBay had, in fact, put into place parts restrictions and, further, had in some instances canceled dealerships? back orders for parts.In addition, during the course of its dialogue with dealers, RMD discovered that FCAeBay had notified their dealerships on February 27, 2014 to return the recall remedy parts over quality concerns, and had therefore effectively canceled its safety recall program without notification to NHTSA. RMD issued a request for information (IR) on October 21, 2014.The company failed to respond to a number of the questions RMD asked that required it to produce specifics surrounding the repairs and parts ordering process with the recalls, including a question about whether a dealer order for recall parts could be canceled and under what circumstances.

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NHTSA Action Number: EQ14012

Date Opened: 2014-10-15

Date Closed: 2015-02-17

Manufacturer’s Name: Williams Controls, Inc.

Component Description: VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

Recall Campaign: 14V685

Summary Description: Throttle Pedal Springs May Fracture


Summary

See the attached closing report.

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Technical Service Bulletins TSB’s List


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Complaints List



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