After a preliminary review of consumer complaints and other information related to alleged defects, NHTSA obtains information from the manufacturer(including data on complaints, crashes, injuries, warranty claims, modifications, and part sales) and determines whether further analysis is warranted. If warranted, the investigator will conduct a more detailed and complete analysis of the character and scope of the alleged defect.
NHTSA Action Number: PE07031
Date Opened: 2007-06-21
Date Closed: 2007-10-23
Manufacturer’s Name: BMW
of North America, LLC
Component Description: ENGINE AND ENGINE COOLING
Summary Description: MOTORCYCLE FIRES
Summary
UNLIKE MOST MOTORCYCLES, WHERE A SIGHT GLASS IS USED TO DETERMINE ENGINE OIL LEVEL, THE SUBJECT, AIR-COOLED, MOTORCYCLES ARE BUILT BY BMW WITH A POLYMER (PLASTIC) SIGHT GLASS THAT, IN SOME INSTANCES, MELTS DUE TO HIGH ENGINE/OIL TEMPERATURE.THIS TYPICALLY OCCURS WHEN THE MOTORCYCLE IS OPERATED CONTRARY TO BMW'S OWNER MANUAL ADMONITION: WARNING:DO NOT KEEP THE ENGINE RUNNING WHILE THE MOTORCYCLE IS AT A STANDSTILL -- RISK OF OVERHEATING AND FIRE.EACH OF THE ALLEGED FIRES OCCURRED WHILE THE MOTORCYCLE WAS PARKED AND IDLING.ODI IS UNAWARE OF ANY STRUCTURE FIRES WHERE A MELTED SIGHT GLASS IS THE ROOT CAUSE.OF THE EIGHT KNOWN FIRES, ONE OCCURRED IN 2000, THREE IN 2004 AND AGAIN IN 2005, AND ONE IN FEBRUARY, 2007.THE SUBJECT VEHICLES DO NOT HAVE AN ELEVATED FIRE-RELATED INSURANCE CLAIMS HISTORY. BASED ON THE LOW INCIDENCE RATE, IT APPEARS BMW'S WARNING IS EFFECTIVE AND NO DEFECT TREND IS IDENTIFIED.FURTHER USE OF AGENCY RESOURCES APPEARS UNWARRANTED.THIS INVESTIGATION'S CLOSING DOES NOT CONSTITUTE A NHTSA FINDING THAT NO SAFETY-RELATED DEFECT EXISTS AND WE RESERVE THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED.
NHTSA Action Number: PE07029
Date Opened: 2007-06-20
Date Closed: 2007-11-29
Manufacturer’s Name: FREIGHTLINER LLC
Component Description: ELECTRICAL SYSTEM
Recall Campaign: 07V544
Summary Description: SIDE ELECTRICAL FUSE PANEL FIRES
Summary
THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION AFTER BECOMING AWARE OF TWO SCHOOL BUS FIRES THAT STARTED IN THE SIDE MOUNTED ELECTRICAL FUSE PANEL ON A PAIR OF THOMAS BUILT SCHOOL BUSES.THEFLEET OWNER HAD REPORTED THE BUS INTERIORS FILLED WITH SMOKE, CERTAIN ELECTRICAL DEVICES BECAME INOPERATIVE, AND THE BUSES STALLED. THE TWO BUSES INVOLVED IN THE FIRE INCIDENTS HAVE CONSECUTIVE VIN NUMBERS AND THE FIRES WERE SIMILAR, BUT NOT IDENTICAL TO A PREVIOUS RECALL (06V-136) CONDUCTED BY THOMAS BUILT.THESE BUSES WERE NOT INCLUDED IN THE PRIOR RECALL, WHICH INVOLVED A DEFECTIVE POWER DISTRIBUTION MODULE (PDM).AFTER FURTHER TECHNICAL EVALUATION, FREIGHTLINER DECIDED THEY WOULD CONDUCT A SAFETY RECALL TO CORRECT DEFICIENCIES IN THEPREVIOUS RECALL AND ALSO EXPAND THE POPULATION TO CAPTURE ALL AFFECTED BUSES.THE CORRECTIVE ACTION FREIGHTLINER PLANS TO TAKE WILL BE FORWARDED TO ODI WHEN AVAILABLE. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
NHTSA Action Number: PE07030
Date Opened: 2007-06-20
Date Closed: 2007-10-19
Manufacturer’s Name: Triumph Motorcycles America, Ltd.
Component Description: FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM
Recall Campaign: 07V455
Summary Description: MOTORCYCLE STALLING
Summary
FOLLOWING OUR OPENING OF THIS PE AND SUBSEQUENT DISCUSSIONS WITH TRIUMPH MOTORCYCLES LTD, THE COMPANY DECIDED TO LAUNCH A SAFETY-RELATED RECALL OF ALL ROCKET III MODEL MOTORCYCLES TO ADDRESS OCCURRENCES OF SUDDEN AND UN-FORESEEN TIP-OUT STALLING.THIS ACTION WAS TAKEN IN LIEU OF RESPONDING TO NHTSA'S INFORMATION REQUEST AND INVOLVES THE INSTALLATION OF AN UPGRADED ECU INCORPORATING REVISED ENGINE MANAGEMENT SOFTWARE. WITH TRIUMPH'S SAFETY-RELATED RECALL, THIS PE IS CLOSED.
NHTSA Action Number: EA07008
Date Opened: 2007-06-12
Date Closed: 2008-05-01
Manufacturer’s Name: General Motors, LLC
Component Description: ENGINE AND ENGINE COOLING
Recall Campaign: 08V118
Summary Description: ENGINE COMPARTMENT FIRE
Summary
BY LETTER DATED MARCH 12, 2008, GENERAL MOTORS CORP. (GM) HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (IDENTIFIED BY NHTSA RECALL NUMBER 08V-118) TO ADDRESS A DEFECT IN APPROXIMATELY 207,542 MODEL YEAR (MY) 1997-2003 BUICK REGAL GS AND PONTIAC GRAND PRIX GTP VEHICLES EQUIPPED WITH THE L67 SUPERCHARGED VERSION OF GM'S 3800 SERIES II V6 ENGINE.THE RECALLED REGAL GS VEHICLES WERE BUILT FROM AUGUST 1996 TO JUNE 2003 AND THE GRAND PRIX GTP FROM MARCH 1996 THROUGH JANUARY 2003.ACCORDING TO GM, OIL MAY ESCAPE PAST THE VALVE COVER GASKET ON THE FRONT CYLINDER BANK (CYLINDERS 1-3-5) AND DEPOSIT ONTO HOT EXHAUST SYSTEM COMPONENTS.UNDER CERTAIN CONDITIONS, IT IS POSSIBLE FOR THIS OIL TO IGNITE A SMALL PILOT FLAME, WHICH MAY SPREAD TO THE ADJACENT PLASTIC SPARK PLUG WIRE CHANNEL, THE SPARK PLUG WIRES THEMSELVES, THE PLASTIC ENGINE COVER, AND OTHER UNDER HOOD COMPONENTS.REPORTS INDICATE THIS MOST OFTEN OCCURS ON HIGHER-MILEAGE VEHICLES SHORTLY AFTER THE VEHICLE HAS BEEN DRIVEN AND THEN PARKED.TYPICALLY, THE FIRE WAS DISCOVERED WITHIN 5 TO 15 MINUTES AFTER THE VEHICLE WAS PARKED.DURING THIS TIME WINDOW, UNDER HOOD TEMPERATURES MAY BECOME ELEVATED.SUCH ELEVATED TEMPERATURES COMBINED WITH A LACK OF AIRFLOW THROUGH THE ENGINE COMPARTMENT MAY PERMIT A SMALL PILOT FLAME TO PROPAGATE AND IGNITE OTHER FUEL SOURCES.TO CORRECT THE SAFETY DEFECT, GM WILL INSTALL AN IMPROVED DESIGN FRONT VALVE COVER GASKET AND SPARK PLUG WIRE RETAINER.THIS REMEDY WILL BE SUPPLIEDFREE OF CHARGE FOR ALL RECALLED VEHICLES.UNTIL SUFFICIENT PARTS BECOME AVAILABLE TO REPAIR ALL OF THE AFFECTED VEHICLES, GM STRONGLY RECOMMENDS THAT OWNERS OBSERVE THE FOLLOWING IMPORTANT PRECAUTIONS: (1) THEY STRONGLY RECOMMEND THAT OWNERS DO NOT PARK THEIR VEHICLE IN A GARAGE, CARPORT, OR OTHER STRUCTURE; (2) IF OWNERS NOTICE A BURNING ODOR, THEY SHOULD HAVE THEIR DEALER INSPECT THE VEHICLE - THE DEALER WILL INSPECT THE VEHICLE WITHOUT CHARGE; AND (3) USE PREMIUM FUEL (91 OCTANE OR HIGHER) IN THE VEHICLE AS RECOMMENDED IN THE VEHICLE'S OWNER MANUAL.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE SUBJECT FIRE INCIDENT RATE ON THE C-, G-, AND H-PLATFORM SUBJECT VEHICLES IS LOW.THE AGENCY WILL CONTINUE TO MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.
NHTSA Action Number: PE07028
Date Opened: 2007-06-11
Date Closed: 2007-11-20
Manufacturer’s Name: Honda (American Honda Motor Co.)
Component Description: FUEL SYSTEM, OTHER
Summary Description: CNG TANK EXPLODING IN A FIRE
Summary
IN MID-APRIL 2007, HONDA INFORMED ODI OF A CNG TANK EXPLOSION INCIDENT THAT OCCURRED ON A SUBJECT VEHICLE.THE INCIDENT OCCURRED AFTER AN ARSONIST BROKE INTO A LOT WHERE MULTIPLE VEHICLES, INCLUDING A SUBJECT VEHICLE, WERE STORED AND SET THE VEHICLES ON FIRE.DURING THE FIRE, THE PRESSURE RELIEF DEVICE (PRD) ON THE SUBJECT VEHICLE ALLEGEDLY FAILED TO ACTIVATE AND THE COMPRESSED NATURAL GAS (CNG) TANK EXPLODED.THE EXPLOSION OCCURRED WITH FIRE FIGHTERS AT THE SCENE.NO INJURIES WERE REPORTED. CNG TANKS ARE SUBJECT TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NUMBER 304 - COMPRESSED NATURAL GAS FUEL CONTAINER INTEGRITY.THIS STANDARD REQUIRES THAT EACH CNG FUEL CONTAINER SHALL COMPLETELY VENT ITS CONTENTS THROUGH A PRD OR SHALL NOT BURST WHILE RETAINING ITS ENTIRE CONTENTS WHEN TESTED ACCORDING TO THE STANDARD'S BONFIRE TEST PROCEDURE. A CNG TANK EXPLOSION RAPIDLY RELEASES A LARGE QUANTITY OF ENERGY AND COULD RESULT IN CATASTROPHIC INJURIES, DEATHS, AND PROPERTY DAMAGE. AS A RESULT OF HONDA'S TESTING AND REVIEW OF THE INVOLVED VEHICLE, HONDA HAS DEVELOPED AN INSULATOR TO INSULATE THE CNG FUEL TANK FROM A LOCALLY DIRECTED FLAME PROJECTING FROM THE INTERIOR OF THE VEHICLE.INSULATORS WILL BE INSTALLED BEHIND THE BACK SEAT ON SUBJECT VEHICLES TO PREVENT FUTURE FAILURES OF THIS TYPE.HONDA'S ACTION ADDRESSES THE CONCERNS OF ODI.THEREFORE, THIS INVESTIGATION IS CLOSED.
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