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6/14

EMISSION RECALL
NORTH AMERICA

Catalytic Converter Efficiency
FCA US LLC

Reference: Z98

_________________________________________________________
14. Remove and discard the catalytic converter flange
nuts at the exhaust manifold flange (Figure 8).

FOUR NUTS

EXHAUST MANIFOLD FLANGE

15. Remove the catalytic converter with oxygen
sensors and retain for core return.

16. Remove and discard the catalytic converter to
exhaust manifold gasket (Figure 9).

17. Clean the exhaust manifold flange gasket sealing
surface (Figure 9).

18. Position a new gasket onto the exhaust manifold
studs (Figure 9).

CATALYTIC CONVERTER FLANGE

Figure 8 – Catalytic Converter to
Exhaust Manifold Fasteners

EXHAUST MANIFOLD FLANGE

OLD GASKET

(Remove Gasket and Clean Flange)

NEW GASKET

(Install New Gasket)

Figure 9 – Replace Gasket - Catalytic Converter to Exhaust Manifold

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7/14

EMISSION RECALL
NORTH AMERICA

Catalytic Converter Efficiency
FCA US LLC

Reference: Z98

_________________________________________________________
19. Install the new upstream and downstream oxygen
sensors into the new catalytic converter. Tighten
the new oxygen sensors to 41 N·m (30 ft. lbs.)
(Figure 10).

20. Loosely attach the new catalytic converter with
oxygen sensors installed to the exhaust manifold
using new nuts, but do not tighten the nuts at this
time (Figure 8).

OXYGEN
SENSORS

21. Loosely install the muffler resonator pipe assembly
to the catalytic converter.

22. Install the rubber support isolators to the muffler
resonator pipe supports (Figures 6 and 7).

23. Align the exhaust system to maintain position and
proper clearance with underbody parts. All support
isolators should have equal load on them. Tighten
the new catalytic converter flange nuts to 28 N·m
(21 ft. lbs.) (Figure 8).

CATALYTIC CONVERTER

Figure 10 – Catalytic Converter with
Oxygen Sensors Installed

24. Tighten the muffler resonator pipe assembly band
clamp to 54 N·m (40 ft. lbs.) (Figure 6).

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8/14

EMISSION RECALL
NORTH AMERICA

Catalytic Converter Efficiency
Reference: Z98

FCA US LLC

_________________________________________________________
25. If equipped, connect the ground strap to the exhaust system.
26. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed .
27. Position any disconnected oxygen sensor wire harness connectors toward the engine compartment for easier
reach to connect within the engine compartment after the vehicle is lowered.
28. Lower the vehicle.
29. Connect the downstream oxygen sensor electrical connector (Figure 4).
30. Connect the upstream oxygen sensor electrical connector (Figures 4).
31. Connect the negative battery cable terminal to the remote battery post. Tighten the nut to 28 N·m (18 ft. lbs.)
(Figure 3).
32. Install the engine cover if equipped.
33. Proceed to Section B. Update the PCM Software Level.

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9/14

EMISSION RECALL
NORTH AMERICA

Catalytic Converter Efficiency
Reference: Z98

FCA US LLC

_________________________________________________________
B. Update the PCM Software Level:
NOTE: The wiTECH scan tool must be used to perform this recall. If the reprogramming flash for the
PCM is aborted or interrupted, repeat the procedure.
1. Install a battery charger and verify that the charging rate provides 13.0 to 13.5 volts. Do not allow the charger
to time out during the flash process. Set the battery charger timer (if so equipped) to continuous charge.
NOTE: Use an accurate stand-alone voltmeter. The battery charger volt meter may not be sufficiently
accurate. Voltages outside of the specified range will cause an unsuccessful flash. If voltage reading
is too high, apply an electrical load by activating the park or headlamps and/or HVAC blower motor
to lower the voltage.
2. Connect the wiTECH micro pod II to the vehicle data link connector.
3. Place the ignition in the “RUN” position.
4. Open the wiTECH 2.0 website.
5. Enter your “User id” and “Password” and your “Dealer Code”, then select “Sign In” at the bottom of the
screen. Click “Accept”.
6. From the “Vehicle Selection” screen, select the vehicle to be updated.
7. From the “Action Items” screen, select the “Topology” tab.
NOTE: The PCM must be at the latest software calibration level after completing this recall.
8. From the “Topology” tab, select the “PCM” module icon.
9. From the “Flash” tab, compare the “Current Electronic Control Unit (ECU) Part Number” with the “New
ECU Part Number” listed.
➢

If the “Current ECU part Number” is the same as the “New Part Number”, proceed to Step 15.

➢

If the “Current ECU part Number” is NOT the same as the “New Part Number”, continue with Step 10.

10. From the PCM tab, select the PCM flash part number. Read the flash special instructions page. Select “OK”
to continue.
11. From the flash ECU agreement page, agree to terms by checking the box.
12. Select “Flash ECU” and then follow the wiTECH screen instructions to complete the flash.
13. Confirm the software is at the latest available calibration level.
14. Cycle the ignition to the “OFF” position for 30 seconds then back to the “RUN” position before clearing any
DTCs that may have been set in any module during the flash process. Click “View DTCs”, select “Clear All
DTCs”, click “Continue” and then click “Close”.

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10/14

EMISSION RECALL
NORTH AMERICA

Catalytic Converter Efficiency
Reference: Z98

FCA US LLC

_________________________________________________________
15. Place the ignition in the “OFF” position and then remove the wiTECH micro pod II device from the vehicle.
16. Remove the battery charger from the vehicle.
17. Start the engine and inspect for catalytic converter exhaust leaks. Correct any leaks as necessary.
18. Proceed to Section C. Install the Authorized Modifications Label.

Strictly respect STELLANTIS Group safety, cleanliness, and environmental instructions for any vehicle service.
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11/14

EMISSION RECALL
NORTH AMERICA

Catalytic Converter Efficiency
FCA US LLC

Reference: Z98

_________________________________________________________
C. Install the Authorized Modifications Label:
1. Type or print (with a ballpoint pen) the
necessary information shown in (Figure 11)
onto the authorized modifications Label.
2. Remove the paper backing from the clear film on
the front of the authorized modifications label
then carefully apply the clear film over the front
of the authorized modifications label (Figure 12).
NOTE: The Authorized Modifications Label
should be located near the Vehicle Emission
Control Information (VECI) label (Figure 13).

REPLACE CATALYTIC CONVERTER
REPROGRAM POWERTRAIN CONTROL MODULE
RECALL Z98

Figure 11 – Authorized Modifications Label

CLEAR FILM

LABEL

3. Locate the VECI label on the underside of the
engine compartment hood (Figure 13).
NOTE: For vehicles missing a VECI label,
locate a flat protected area on the underside
of the hood to apply the authorized
modifications label.
4. Clean the surface near the VECI label with
isopropyl alcohol or equivalent and a soft cloth.

PAPER
BACKING

Figure 12 – Apply Clear Film

5. Remove the authorized modifications label from
its paper backing.
6. Apply the authorized modifications label next to
the VECI label (Figure 13).

AUTHORIZED MODIFICATIONS LABEL

7. Firmly press and smooth the authorized
modifications label to ensure good adhesion.
8. Close the engine compartment hood.
9. Complete the Proof of Correction Form for
California Residents, Section D.
10. Prepare removed catalyst for core return,
Section E.

VECI LABEL

Figure 13 – Apply Authorized Modifications Label
Near VECI Label

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12/14

EMISSION RECALL
NORTH AMERICA

Catalytic Converter Efficiency
Reference: Z98

FCA US LLC

_________________________________________________________
D. Complete Proof of Correction Form for California Residents:
This recall is subject to the State of California Registration Renewal/Emissions Recall Enforcement
Program. Complete a Vehicle Emission Recall Proof of Correction Form (Form No. 81-016-1053) and
supply it to vehicle owners residing in the state of California for proof that this recall has been performed
when they renew the vehicle registration.

Strictly respect STELLANTIS Group safety, cleanliness, and environmental instructions for any vehicle service.
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13/14

EMISSION RECALL
NORTH AMERICA

Catalytic Converter Efficiency
FCA US LLC

Reference: Z98

_________________________________________________________
E. Prepare Catalyst for Core Return:
NOTE: Catalytic converter catalyst must be intact, and all pipes must be completely removed prior to core
return. It is not necessary to remove Oxygen (O2) sensors for catalyst core return.
NOTE: Mopar® will reimburse only 50% of the core deposit on returns that do not comply with the above
requirement.
1. Cut the inlet and outlet pipes off of the catalyst as close to the pipe weld as possible (Figure 17).
2. Return only the catalyst section for core deposit credit. Discard / recycle the pipes cut off of the catalyst section
(Figure 14).

CUT AT WELD

DISCARD / RECYCLE

RETURN FOR CORE DEPOSIT

DISCARD / RECYCLE

Figure 14 – Remove Pipes from Catalyst for Core Return

For any questions relating to Core Returns
Please call GCRS Customer Service Toll-Free at 866-254-2940
or
Submit your inquiry on Dealer Connect under Parts>Contact Global Core Returns

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14/14

This notice applies to your vehicle,

[Model Year and Model]

IMPORTANT EMISSIONS RECALL

VIN XXXXXXXXXXXXXXXXX

Catalytic Converter Efficiency

Z98
Dear [Name],

LOGO

FCA US LLC, has determined that certain [2016 and 2017 Model Year (JC) Dodge Journey] vehicles
equipped with a 2.4L engine and 4 speed transmission may release air pollutants which exceed
emission standards.

VEHICLE PICTURE

WHY DOES MY VEHICLE NEED REPAIRS?
The Catalytic Converter on your vehicle [1] may exceed emission standards for Oxides of
Nitrogen (NOx) because of a loss of Catalytic Converter efficiency.

YOUR SCHEDULING OPTIONS
1. RECOMMENDED OPTION
Call your authorized Chrysler /
Dodge / Jeep® / RAM Dealership
2. Call the FCA Recall Assistance
Center at 1-800-853-1403. An
agent can confirm part availability
and help schedule an appointment
3. Visit recalls.mopar.com, scan the
QR code below, or download the
Mopar Owner’s Companion App.

QR Code

HOW DO I RESOLVE THIS IMPORTANT EMISSIONS ISSUE?
FCA US LLC will repair your vehicle free of charge (parts and labor). To do this, your dealer
will replace the Catalytic Converter and update the software level on the Powertrain Control
Module (PCM). In addition, your dealer will require your vehicle for proper check-in,
preparation, and check-out during your visit. Your time is important to us; please be aware that
these steps may require more time. The estimated repair time is two hours. We recommend that
you schedule a service appointment to minimize your inconvenience. Please bring this letter
with you to your dealership.
TO SCHEDULE YOUR FREE REPAIR,
CALL YOUR CHRYSLER, DODGE, JEEP OR RAM DEALER TODAY
CALIFORNIA RESIDENTS
The State of California requires the completion of emission recall repairs prior to vehicle
registration renewal. Your dealer will provide you with a Vehicle Emission Recall Proof of
Correction Form after the Emission Recall service is performed. Be sure to save this form since
the California Department of Motor Vehicles may require that you supply it as proof that the
Emission Recall has been performed.
In order to ensure your full protection under the emissions warranty provisions, it is
recommended that you have your vehicle serviced as soon as possible. Failure to do so could
be determined as lack of proper maintenance of your vehicle.

Get access to recall notifications, locate
your nearest dealer, and more through
this website or Mopar Owner’s
Companion App. You will be asked to
provide your Vehicle Identification
Number (VIN) to protect and verify
your identity. The last eight characters
of your VIN are provided above.
DEALERSHIP INSTRUCTIONS
Please reference Emissions Recall
Z98

WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you
may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [2]
Once we receive and verify the required documents, reimbursement will be sent to you within
60 days. If you have had previous repairs performed and/or already received reimbursement,
you may still need to have the recall repair performed.
We apologize for any inconvenience, but are sincerely concerned about your safety. Thank you
for your attention to this important matter.
Customer Assistance/Field Operations
FCA US LLC

Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371

[1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 21-8004,
Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement.