NHTSA ID Number: 11022178
Manufacturer Communication Number: S2508000040
TSB/Document Date: 2025-08-27
Summary
Low Fuel Light On or Reads Empty After Filling Tank
Case Number: S2508000040
Release Date:
August 2025
Symptom/Vehicle Issue: Low Fuel Light On or Reads Empty After Filling Tank
Customer Complaint/Technician Observation: Technician observes using the scan tool
that the Powertrain Control Module (PCM) is displaying a reading indicating low fuel after filling.
This document does not authorize warranty repairs. This communication documents a record of past experiences. STAR Online
does not provide any conclusions about what is wrong with the vehicle. Rather, it captures all previous cases known that appear
to be similar or related to the vehicle symptom / condition. You are the expert, and you are responsible for deciding on the
appropriate course of action.
Contact STAR Center, or your Technical Assistance Center Via TechConnect, eCONTACT or Service Library
entry if no solution is found.
Stellantis US LLC
Version 4.5 07/21/2022
Repair Procedure:
If the PCM voltage reading indicates a low fuel condition after the vehicle is filled without any
Diagnostic Trouble Codes (DTCs) it is recommended to perform a reset of the Body Control Module
(BCM) using the wiTECH – Guided Diagnostics.
Observe the fuel level data after the reset, if the PCM reads accurately no further service is
required. If the fuel gauge still displays inaccurate readings after the reset, inspect connector D6602B
at the Fuel Pump Module as shown.
See 09 - Engine, 2.0L / Fuel System / ASSEMBLY, Fuel Pump / Removal and Installation
for service panel access information for access panel removal. If the connector appears improperly
seated, unseat and inspect the connector for any terminal damage (repair as needed), if no terminal
damage, secure the connector and confirm proper readings to complete.
100% Correct connection &
functional.
CPA (yellow lock) fully seated &
Connector (black connector) fully
seated
100% Functional but incorrect
connection.
CPA (yellow lock) not seated &
Connector (black connector) fully
seated.
Use the Push-Pull- Push method
to validate a secure connection.
This document does not authorize warranty repairs. This communication documents a record of past experiences. STAR Online
does not provide any conclusions about what is wrong with the vehicle. Rather, it captures all previous cases known that appear
to be similar or related to the vehicle symptom / condition. You are the expert, and you are responsible for deciding on the
appropriate course of action.
Contact STAR Center, or your Technical Assistance Center Via TechConnect, eCONTACT or Service Library
entry if no solution is found.
Stellantis US LLC
Version 4.5 07/21/2022
Verification:
Start the vehicle to determine if the fuel level gauge shows the corresponding level of fuel as
expected. If the fuel level gauge is now showing the correct amount, release the vehicle to the
customer.
This document does not authorize warranty repairs. This communication documents a record of past experiences. STAR Online
does not provide any conclusions about what is wrong with the vehicle. Rather, it captures all previous cases known that appear
to be similar or related to the vehicle symptom / condition. You are the expert, and you are responsible for deciding on the
appropriate course of action.
Contact STAR Center, or your Technical Assistance Center Via TechConnect, eCONTACT or Service Library
entry if no solution is found.
Stellantis US LLC
Version 4.5 07/21/2022
- Restores fuel economy
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- DESIGNED TO EXCEED EXPECTATIONS: Red Line complete SI-1 fuel...
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TSB/Document ID: S2508000040
Replacement Service Bulletin Number:
MFR Communication Date: 2025-08-19
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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