NHTSA ID Number: 11022119
Manufacturer Communication Number: B840525
TSB/Document Date: 2025-08-24
Summary
SITUATION After the telematics module (TCB4) has been replaced, the replacement part control unit is not accepted byISTA.
8/15/25, 6:42 AM
84 05 25_REPLACEMENT TELEMATICS MODULE CANNOT BE PROGRAMMED BY ISTA
SIB 84 05 25
2025-08-13
REPLACEMENT TELEMATICS MODULE CANNOT BE PROGRAMMED
BY ISTA
MODEL
E-Series
G26
i20
Model Description
4 Series Gran Coupe
iX Sports Activity Vehicle
Affected Option Code
With SA 6PA – “Personal eSIM”
SITUATION
After the telematics module (TCB4) has been replaced, the replacement part control unit is not accepted by
ISTA.
CAUSE
The replacement telematics module (TCB4) is built by a different supplier.
CORRECTION
Perform an ISTA conversion to add the K-word “ERWA” to the Vehicle Order. This will alter the TCB4 coding.
PROCEDURE
Determine what is the vehicle’s current I-level by either using AIR or the Key Reader/Aftersales Workplace
(AWP) application.
The TCB4 replacement parts are changing supplier versions from WAVE-11 High to WAVE-01 High. This
change in hardware will not be accepted in ISTA when performing programming for replacement.
When replacing the TCB4 due to a failure, make sure to check the information sticker in the replacement
module for the version.
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84 05 25_REPLACEMENT TELEMATICS MODULE CANNOT BE PROGRAMMED BY ISTA
For ISTA to accept the hardware change from WAVE-11 to WAVE-01, the programming conversion
“Replacement of WAVE11 to WAVE01” will need to be performed AND the vehicle will need to be
programmed to I-level …25-07-500 or higher.
If the original module is a WAVE-11 high and the replacement module is a WAVE-01 High, perform the following
steps:
1. Verify ISTA 4.54.3x (released July 22, 2025) or higher is installed at the dealership.
2. Install the replacement TCB4 (WAVE-01 High) in the vehicle.
3. In ISTA, select the conversion “Replacement of WAVE11 to WAVE01” using the following path:
Vehicle Management
Vehicle Modification
Conversion
“Replacement of WAVE11 to WAVE01”
4. Perform the conversion, and program the vehicle to I-level …25-07-500 or higher.
ISTA will automatically reprogram and code all programmable control modules that do not have the latest
software.
Connect the battery charger to the vehicle
Connect the programming system to the vehicle (ISTA 4)
Select “Conversion of Central Bass”
Determine measures plan Copyright ©2025 BMW
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84 05 25_REPLACEMENT TELEMATICS MODULE CANNOT BE PROGRAMMED BY ISTA
Accept and fully work through the measures plan with the control units to be programmed/encoded and
enabled
Follow the rework list
Depending on the rework list, carry out a vehicle test and delete the fault memory if needed
After the programming has been fully completed, check the functionality of the system.
Always connect a BMW
-approved battery charger/power supply (SI B04 23 10).
For information on programming and coding with ISTA, refer to Dealer Universal Portal / TIS / Technical
Documentation / Diagnostics and Programming / Programming Documentation.
PARTS INFORMATION
To determine the part number(s) that applies to the specific vehicle being repaired, enter the VIN / Chassis
number into either ETK or AIR, this will consider the specific equipment and/or options that are fitted to the
vehicle.
Part Number
Refer to ETK/AIR
Description
Telematic Communication Box 4 (5G US HIGH W01)
Quantity
1
CLAIM INFORMATION
When required, in conjunction with an applicable covered Telematics Control Module replacement repair, is under the terms
of the BMW
New Vehicle Limited Warranty for Passenger Cars and Light Trucks or the BMW
Certified Pre-Owned Program.
AIR Repair Code:
841102NN00
Claim with the Repair Code for the Telematic Communication
Box replacement repair that required the additional
“Replacement of WAVE11 to WAVE01” conversion procedure
to be performed.
Obtain the flat rate unit (FRU) allowances for the following that applies.
A Covered Telematics Control Module Replacement Repair was Performed after Diagnosis
Labor Operation
84 10 851
Description
Replacing telematics control module under headliner (with
sliding/tilting sunroof) (after vehicle diagnosis) (FRU
specification without programming/encoding)
Labor Allowance
As applicable
(G26)
Or:
84 10 850
Replacing telematics control module under headliner
(without sliding/tilting or panoramic glass sunroof) (after
vehicle diagnosis) (FRU specification without
programming/encoding)
As applicable
(G26/I20)
Replacing telematics control module under headliner
(After vehicle diagnosis (with panoramic glass sunroof),
FRU specification without programming/coding)
As applicable
(I20)
Worktime to perform the conversion “Replacement of
WAVE11 to WAVE01”
1 FRU
Or:
84 10 852
And:
84 99 000
And for situation below that applies:
Vehicles without an Open Programming and Encoding Technical Campaign or Similar Repair
The vehicle is currently in the workshop for a covered Telematics Control Module Replacement Repair
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Labor Operation
61 00 730
84 05 25_REPLACEMENT TELEMATICS MODULE CANNOT BE PROGRAMMED BY ISTA
Description
Program/encode control unit(s), includes deleting the fault
memory
Labor Allowance
As applicable
Or:
The vehicle returns to your workshop with this issue several days after a covered Telematics Control Module
replacement repair was performed.
Labor
Operation
00 00 006
Or:
00 00 556
And:
61 21 528
And, as needed:
61 00 006*
Or:
00 58 500*
And:
84 99 000
And:
61 00 730
Description
Labor Allowance
Carrying out vehicle test (Main work)
As applicable
Carrying out vehicle test (Plusposition work)
As applicable
Supporting voltage of the vehicle electrical system /
recharging vehicle battery
As applicable
Carrying out vehicle diagnosis, ABL (Work time)
WT FRU
Diagnosis Worktime Flat Rate
2 FRU
Worktime to perform the conversion “Replacement of
WAVE11 to WAVE01”
1 FRU
Program/encode control unit(s), includes deleting the fault
memory
As applicable
If you are using a Main labor code for another repair, use the Plus code labor operation 00 00 556 instead of
00 00 006, or exclude them (including 61 21 528) when the Vehicle Test is included in another repair.
Work time labor operation codes 61 00 006 and 00 58 500 are not considered Main labor operations.
Vehicle Programming and Encoding – Additional Work (RO and Claim Comments Required)
This procedure automatically reprograms and encodes any vehicle control modules that do not have the latest software Ilevel.
If one or more control modules fail during the reprogramming procedure, claim the required consequential
repair work procedures to address this issue (including performing the IRAP Control Unit Recovery first as
required, refer to the SIB in AIR) under the Repair Code in this bulletin together with the corresponding labor
operation codes and their flat rate unit (FRU) allowance(s), including the diagnosis* that applies.
Please explain the additional work procedures that were performed (The why and the what) on the repair order and in the
claim comments.
For covered repairs that address control module failures that occurred prior to performing this
reprogramming procedure, claim this work with the appliable Repair Code listed in AIR together with the
corresponding labor operation codes and their flat rate unit (FRU) allowance(s), including the diagnosis* that
applies.
BMW
Group’s AIR Application Resource for Flat Rate Labor Operation Codes
To obtain the corresponding flat rate unit (FRU) allowance information from the BMW
Group AIR application
resource, start by entering the Chassis Number (last seven (7) characters of the VIN), and click on the
“Search” icon. If the “Vehicle Selection” window displays two or more model possible vehicle choices, select
the applicable Model, or enter the full VIN (17 characters) instead to proceed. Click on the “Flat Rate Units”
button and enter a flat rate labor
operation©2025
code number
“without
in Inc.
the field to the right, click on the
Copyright
BMW
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North spaces”
America,
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84 05 25_REPLACEMENT TELEMATICS MODULE CANNOT BE PROGRAMMED BY ISTA
“Search” icon to display the corresponding listing of “Flat rate unit group details” that are available and their
corresponding FRU allowances.
(*) Based on which one applies to your center, please refer to SI B01 01 20 or B01 07 20 for the applicable
procedure for documenting, claiming, and explaining, on the RO and in the claim comments, your diagnosis work
time (WT), job/repair work time (WT), and the vehicle repairs your center performed, unless otherwise required by
State law.
FEEDBACK REGARDING THIS BULLETIN
Technical Feedback
Warranty Feedback
Parts Feedback
To submit feedback for the technical topic of this bulletin: Submit your
feedback in the rating box at the top of this bulletin
To submit feedback for the CLAIMS section of this bulletin: Submit an IDS
ticket to the Warranty Department, or use the chat available in the
Warranty Documentation Portal
To submit feedback for the PARTS section of this bulletin: Submit an IDS
ticket to the Parts Department
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TSB/Document ID: B840525
Replacement Service Bulletin Number:
MFR Communication Date: 2025-08-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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