NHTSA ID Number: 11021973
Manufacturer Communication Number: TSB 25-2302
TSB/Document Date: 2025-08-19
Summary
This article supersedes TSB 24-2252 to update the Title, Action Statement, Service Procedure and Part List. Some of the vehicles listed in the Model statement above may exhibit at least one of the following conditions: - Harsh engagement - Delayed engagement - Harsh shift - Delayed shift - Illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTC)s P0751, P0752, P0756, P0757, P0761, P0762, P0766, P0767, P0771, P0772, P2700, P2701, P2702, P2703, P2704, P2705, P2707, P2708, P0729, P0731, P0732, P0733, P0734, P0735, P0736, P076F, P07D9, P07F6 and/or P07F7 stored in the powertrain control module (PCM) or transmission control module (TCM). This may be due to axial movement of the CDF clutch cylinder sleeve causing hydraulic circuit leaks. NOTE: If internal transmission service is required to address a concern detected with the CDF clutch cylinder following this article, technicians should carefully inspect and replace other transmission components and flush transmission fluid cooler only as necessary as needed to ensure proper function. Add a new line to the repair order to docum
1
1
A Clutch Apply Plate 5.3 - 5.5 mm
Selective
HL3Z-7H032-C
1
1
1
T-3 Bearing (Replace If T-3 Shim Is
Replaced)
HL3Z-7A527-Q
1
1
1
T-3 Shim 3.05-3.15 mm Selective
HL3Z-7A527-P
1
1
1
T-3 Shim 3.20-3.30 mm Selective
HL3Z-7A527-R
1
1
1
T-3 Shim 3.35-3.45 mm Selective
HL3Z-7A527-K
1
1
1
T-3 Shim 3.50-3.60 mm Selective
HL3Z-7A527-L
1
1
1
T-3 Shim 3.65-3.75 mm Selective
HL3Z-7A527-M
1
1
1
T-3 Shim 3.80-3.90 mm Selective
HL3Z-7A527-S
1
1
1
T-3 Shim 3.95-4.05 mm Selective
HL3Z-7A527-T
1
1
1
T-3 Shim 4.10-4.20 mm Selective
HL3Z-7A527-N
1
1
1
T-3 Shim 4.25-4.35 mm Selective
HL3Z-7D483-A
1
1
1
D Clutch Snap Ring 1.8 mm
Selective
HL3Z-7D483-B
1
1
1
D Clutch Snap Ring 2.0 mm
Selective
HL3Z-7D483-C
1
1
1
D Clutch Snap Ring 2.2 mm
Selective
HL3Z-7D483-D
1
1
1
D Clutch Snap Ring 2.4 mm
Selective
HL3Z-7D483-E
1
1
1
D Clutch Snap Ring 2.6 mm
Selective
HL3Z-7D483-F
1
1
1
D Clutch Snap Ring 2.8 mm
Selective
HL3Z-7C122-A
1
1
1
C Clutch Snap Ring 1.5 mm
Selective
HL3Z-7C122-B
1
1
1
C Clutch Snap Ring 1.7 mm
Selective
HL3Z-7C122-C
1
1
1
C Clutch Snap Ring 1.9 mm
Selective
HL3Z-7C122-D
1
1
1
C Clutch Snap Ring 2.1 mm
Selective
HL3Z-7C122-E
1
1
1
C Clutch Snap Ring 2.3 mm
Selective
HL3Z-7H365-C
1
1
1
F Clutch Snap Ring 1.5 mm Selective
HL3Z-7H365-D
1
1
1
F Clutch Snap Ring 1.7 mm Selective
HL3Z-7H365-E
1
1
1
F Clutch Snap Ring 1.9 mm Selective
HL3Z-7H365-F
1
1
1
F Clutch Snap Ring 2.1 mm Selective
HL3Z-7H365-G
1
1
1
F Clutch Snap Ring 2.3 mm Selective
Parts - F-150 Transmission Removal And Installation
Service Part
Number
Claim
Quantity
Package Order Number in
Quantity
Package
Description
7L1Z-4B496-C
2
2
1
CV Joint-To-Pinion Flange Cup Bolts And Retaining
Straps (4WD)
FL3Z-6775-D
1
1
1
Self-Adhesive Heat Shield
PL3Z-5C226-A
2
2
1
Left And Right Catalytic Converter Gasket (3.5L)
W520113-S440
4
1
4
Stabilizer Bar Bracket Nuts
W520114-S442
4
1
4
Transmission Support Crossmember Nuts
W520514S440
4
4
1
W704980S439
1
1
4
W709771S440
2
2
1
W711140-S901
3
3
1
W714418S439
4
1
4
Left And Right Catalytic Converter Nuts
Park Manual Release Cable Bracket Bolt
Transmission Mount Nuts
Transmission Insulator Bolts And Washers (RWD)
Transmission Support Crossmember Bolts
W718926S900
4
1
4
W714717S439
2
1
4
W716375S900
9
2
5
W715579S439
2
1
4
TA-24-B
As Needed
As Needed
Motorcraft® Thread Sealant With PTFE (4WD)
VC-13DL-G
As Needed
As Needed
Motorcraft® Yellow Prediluted Antifreeze/Coolant
(All Markets Except Canada)
CVC-13DL-G
As Needed
As Needed
Motorcraft® Yellow Prediluted Antifreeze/Coolant
(Canada Only)
XG-1-E1
As Needed
As Needed
Motorcraft® Premium Long-Life Grease
XL-5-A
As Needed
As Needed
Motorcraft® Multi-Purpose Grease Spray
As Needed
As Needed
Motorcraft® MERCON® LV Automatic
Transmission Fluid (4WD) (All Markets Except
Canada)
CXT-10-LV6
As Needed
As Needed
Motorcraft® MERCON® LV Automatic
Transmission Fluid (4WD) (Canada Only)
XT-12-QULV
As Needed
As Needed
Motorcraft® MERCON® ULV Automatic
Transmission Fluid
Transmission Insulator Bolts (4WD)
Muffler Inlet Pipe Bolts
Transfer Case Bolts (4WD)
Driveshaft Center Bearing Bolt (If Equipped With
Two Piece Driveshaft)
Parts - F-150 Transmission Removal And Installation - Parts To Inspect And Replace Only If Necessary
Service Part
Number
Claim Quantity
Package Order
Quantity
Number in
Package
ML3Z-4421-A
Only If Necessary (1
Possible)
Only If Necessary (1
Possible)
1
W718758-S300
Only If Necessary (2
Possible)
Only If Necessary (1
Possible)
4
Description
Front Driveshaft Slip Yoke Boot
Engine Block
Dowel Pins
(2.7L/3.3L/3.5L)
Parts - F-150 Transmission Removal And Installation - Rear Driveshaft Bolts And Straps - Not All Vehicles
Will Use All Of The Parts Listed
Service Part
Number
Claim Quantity
N800594-S100
4 Or 8 (Flange
Dependent)
Package Order
Quantity
Number in
Package
1 Or 2
4
Description
Driveshaft Flange To Flange
Bolts
Parts - Explorer/Aviator Transmission Removal And Installation
Service
Part
Number
Package
Order
Quantity
Claim Quantity
Number in
Description
Package
W715131S442
1
1
4
Transmission Fluid Cooler
Tube Bracket Bolts
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TSB/Document ID: TSB 25-2302
Replacement Service Bulletin Number:
MFR Communication Date: 2025-08-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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