Loading...

NHTSA ID Number: 11021973

Manufacturer Communication Number: TSB 25-2302

TSB/Document Date: 2025-08-19


Summary

This article supersedes TSB 24-2252 to update the Title, Action Statement, Service Procedure and Part List. Some of the vehicles listed in the Model statement above may exhibit at least one of the following conditions: - Harsh engagement - Delayed engagement - Harsh shift - Delayed shift - Illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTC)s P0751, P0752, P0756, P0757, P0761, P0762, P0766, P0767, P0771, P0772, P2700, P2701, P2702, P2703, P2704, P2705, P2707, P2708, P0729, P0731, P0732, P0733, P0734, P0735, P0736, P076F, P07D9, P07F6 and/or P07F7 stored in the powertrain control module (PCM) or transmission control module (TCM). This may be due to axial movement of the CDF clutch cylinder sleeve causing hydraulic circuit leaks. NOTE: If internal transmission service is required to address a concern detected with the CDF clutch cylinder following this article, technicians should carefully inspect and replace other transmission components and flush transmission fluid cooler only as necessary as needed to ensure proper function. Add a new line to the repair order to docum


25-2302

TECHNICAL SERVICE BULLETIN
Harsh/Delayed Engagement And/Or Harsh/Delayed Shift

14 August
2025

This bulletin supersedes 24-2252. Reason for update: update the Title, Action Statement, Service Procedure and
Part List.
Model:
FordeBay logo
2020-2023 Explorer

Built on or before 15-Aug-2022
Transmission: 10R80 MHT (does not apply to 10R80)

2021-2023 F-150

Built on or before 15-Aug-2022
Transmission: 10R80 MHT (does not apply to 10R80)

LincolneBay logo
2020-2023 Aviator

Built on or before 15-Aug-2022
Transmission: 10R80 MHT (does not apply to 10R80)

Markets: North American markets only
Issue: Some of the vehicles listed in the Model statement above may exhibit at least one of the following conditions:
• Harsh engagement
• Delayed engagement
• Harsh shift
• Delayed shift
• Illuminated MIL with DTCs P0751, P0752, P0756, P0757, P0761, P0762, P0766, P0767, P0771,
P0772, P2700, P2701, P2702, P2703, P2704, P2705, P2707, P2708, P0729, P0731, P0732, P0733,
P0734, P0735, P0736, P076F, P07D9, P07F6 and/or P07F7 stored in the PCM
This may be due to axial movement of the CDF clutch cylinder sleeve causing hydraulic circuit leaks.
NOTE: If internal transmission service is required to address a concern detected with the CDF clutch
cylinder following this article, technicians should carefully inspect and replace other transmission
components and flush transmission fluid cooler only as necessary as needed to ensure proper function. Add
a new line to the repair order to document any additional repairs needed. M-time can be claimed on the
additional repair line to cover labor. Refer to Warranty and Policy Manual for additional information. A
thorough understanding of transmission description and operation will assist the technician with proper
diagnosis, inspection, and successful repair of the customer concern.
Action: For vehicles that meet all of the criteria in the Issue and Model statements, follow the Service Procedure to
reprogram the transmission strategy download, reprogram the PCM software, perform an Accelerated Main Control
Break-In routine, overhaul the main control valve body and/or replace the CDF clutch cylinder (7H351) and the clutch
and planetary container cylinder (7B177) if instructed.
Parts - Main Control Overhaul - All Vehicles
Service Part
Number

Claim
Quantity

Package Order
Quantity

Number in
Package

Description

W712658-S439

2

1

4

Solenoid Retaining Plate Bolt

HL3Z-7G007-A

6

6

1

Solenoid Retaining Clips

XT-12-QULV

As Needed

As Needed

Motorcraft® MERCON® ULV Automatic
Transmission Fluid

Parts - Main Control Overhaul - Parts To Inspect And Replace Only If Necessary - All Vehicles
Service Part
Number

Claim Quantity

Package Order
Quantity

Number in
Package

Description

L1MZ-7F396-A Only If Necessary (1 Only If Necessary (1
Possible)
Possible)

1

L1MZ-7N265-A Only If Necessary (2 Only If Necessary (2
Possible)
Possible)

1

BL8Z-7G199-A Only If Necessary (2 Only If Necessary (2
Possible)
Possible)

1

L1MZ-7A098-B Only If Necessary (1 Only If Necessary (1
Possible)
Possible)

1

L1MZ-7J135-A

Only If Necessary (1 Only If Necessary (1
Possible)
Possible)

1

7T4Z-7Z302-A

Only If Necessary (1 Only If Necessary (1
Possible)
Possible)

1

HL3Z-7Z490-E

Only If Necessary (1 Only If Necessary (1
Possible)
Possible)

1

ML3Z-7Z490-C Only If Necessary (1 Only If Necessary (1
Possible)
Possible)

1

L1MZ-7Z490-N Only If Necessary (1 Only If Necessary (1
Possible)
Possible)

1

Separator Plate (Aviator, Explorer
With Electronic Shift)

L1MZ-7Z490-P Only If Necessary (1 Only If Necessary (1
Possible)
Possible)

1

Separator Plate (Explorer Without
Electronic Shift)

Fluid Pan Gasket
Fluid Pan To Case Seals
HybrideBay logo Drive Unit Feed Tube Seals
Fluid Filter
Auxiliary Pump Seal
Transmission Fluid Filter Seal
Channel Plate
Separator Plate (F-150)

Parts - 10R80 MHT CDF Cylinder Replacement
Service Part
Number

Claim
Quantity

Package Order
Quantity

Number in
Package

Description

HL3Z-7G091-F

5

5

1

Input Shaft Seals (F2)

HL3Z-7B399-C

4

4

1

Sun Gear No. 3 Shaft Seals (F7)

HL3Z-7C099-A

1

1

1

C Clutch Balance Dam Inner Seal

HL3Z-7A548-B

2

2

1

C Clutch Balance Dam And Piston
Outer Seal

HL3Z-7D404-A

2

2

1

C And D Clutch Piston Inner Seals

HL3Z-7A262-C

1

1

1

D Clutch Balance Dam

HL3Z-7D403-A

1

1

1

D Clutch Piston Outer Seal

HL3Z-7A548-G

2

2

1

F Clutch Balance Dam And Piston
Outer Seal

HL3Z-7A548-A

2

2

1

F Clutch Balance Dam And Piston
Inner Seal

HL3Z-7G091-G

5

5

1

Input Shaft To Sun Gear No. 3 Shaft
Seals (F8)

HL3Z-7G091-C

1

1

1

Input Shaft Seal (F9)

JL3Z-7H351-B

1

1

1

CDF Cylinder (Explorer/Aviator)

ML3Z-7H351-B

1

1

1

CDF Cylinder (F-150)

PC3Z-7B177-A

1

1

1

Clutch And Planetary Container
Cylinder

Parts - 10R80 MHT CDF Cylinder Replacement - Parts To Inspect And Replace Only If Necessary
Service Part
Number
ML3Z-7A191-A

Claim Quantity
Only If Necessary (1
Possible)

Package Order
Quantity
Only If Necessary (1
Possible)

Number in
Package
1

Description
HybrideBay logo Drive Unit Gasket

HL3Z-7B066-AB

Only If Necessary (1
Possible)

Only If Necessary (1
Possible)

1

HL3Z-7B164-E

Only If Necessary (3
Possible)

Only If Necessary (3
Possible)

1

HL3Z-7F220-A

Only If Necessary (2
Possible)

Only If Necessary (2
Possible)

1

HL3Z-7B442-F

Only If Necessary (5
Possible)

Only If Necessary (5
Possible)

1

HL3Z-7B164-A

Only If Necessary (5
Possible)

Only If Necessary (5
Possible)

1

ML3Z-7H095-A

Only If Necessary (5
Possible)

Only If Necessary (5
Possible)

1

ML3Z-7B477-A

Only If Necessary (1
Possible)

Only If Necessary (1
Possible)

1

HL3Z-7B442-D

Only If Necessary (6
Possible)

Only If Necessary (6
Possible)

1

HL3Z-7B164-C

Only If Necessary (6
Possible)

Only If Necessary (6
Possible)

1

ML3Z-7B164-A

Only If Necessary (6
Possible)

Only If Necessary (6
Possible)

1

HL3Z-7B066-E

Only If Necessary (1
Possible)

Only If Necessary (1
Possible)

1

HL3Z-7B164-G

Only If Necessary (4
Possible)

Only If Necessary (4
Possible)

1

HL3Z-7B164-D

Only If Necessary (4
Possible)

Only If Necessary (4
Possible)

1

HL3Z-7B066-A

Only If Necessary (1
Possible)

Only If Necessary (1
Possible)

1

A Pressure Plate
A Clutch Friction Plates
A Clutch Steel Plates
C Clutch Steel Plates
C Clutch Friction Plates
C Clutch Friction Plates (F-150)
C Clutch Pressure Plate
D Clutch Steel Plates
D Clutch Friction Plates
(Explorer/Aviator)
D Clutch Friction Plates (F-150)
D Clutch Pressure Plate (F150)
F Clutch Steel Plates
F Clutch Friction Plates
F Clutch Pressure Plate

Parts - 10R80 MHT CDF Cylinder Replacement - Select One Of The Following If Needed
Service Part
Number

Claim
Quantity

Package Order
Quantity

Number in
Package

Description

HL3Z-7B066-AA

1

1

1

A Clutch Apply Plate 4.1 - 4.3 mm
Selective

HL3Z-7B066-Z

1

1

1

A Clutch Apply Plate 4.4 - 4.6 mm
Selective

HL3Z-7B066-Y

1

1

1

A Clutch Apply Plate 4.7 - 4.9 mm
Selective

HL3Z-7B066-X

1

1

1

A Clutch Apply Plate 5.0 - 5.2 mm
Selective

HL3Z-7B066-W

1

123

SaleBestseller No. 1
TOPDON RLink J2534 Reprogramming Tool, High-Speed J2534 Pass-Thru Programmer, OEM Reprogramming and Diagnostic Tool, Supports J2534/D-PDU/CAN-FD/DoIP, 17+ Vehicle Brands Supported
  • Advanced VCI Box, Industry-leading J2534 Pass-Thru...
  • High-Speed OEM-Level Diagnostics & Programming: Unlock true...
  • Coverage for 17 Car Brands & Ultra Reliability: Works...
  • User-Friendly RLink Platform & Expert Support: TOPDON’s...
  • 6.6 ft USB-C Cable & Portable Storage Case: The RLink J...
Bestseller No. 2
Mini vci j2534 Cable v18.00.008, obd2 Scanner Adapter for gm tech 2, obdlink ex, USB, fixd car Diagnostic Tool, Diagnostic Scanner, j2534 reprogramming Tool Supports Win xp win7 win10
15 Reviews
Mini vci j2534 Cable v18.00.008, obd2 Scanner Adapter for gm tech 2, obdlink ex, USB, fixd car Diagnostic Tool, Diagnostic Scanner, j2534 reprogramming Tool Supports Win xp win7 win10
  • Replace Part Number: for ‎FCAN033JAP
  • [Compatible with] Compatible More Vehicles, Supported...
  • [Package included] 1pc x MINIeBay logo VCI 16Pin Cable 1pc x CD...
  • Widely Compatible, for VCI j2534 cable supports for TIS...
  • Install Note, Any installation problems, please contact us...

Last update on 2026-06-12 / Affiliate links / Images from Amazon Product Advertising API


 

If the PDF is very large, it may not load in the preview below.

Download PDF [459.74 KB]


Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.

If the TSB PDF does not show, download or view it on the NHTSA Website.

Click on the (+) Plus Sign

Then Click on Associated Document(s)


Search NHTSA Database for Recalls

View Latest Recalls


Search NHTSA Database for Vehicle Investigations

View Latest Vehicle Investigations


Search NHTSA Database for Vehicle Complaints

View Latest Vehicle Complaints


TSB/Document ID: TSB 25-2302

Replacement Service Bulletin Number:

MFR Communication Date: 2025-08-16

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: POWER TRAIN

MFR Component System:

MFR Component Subsystem:


Previous TSB

Next TSB



SaleBestseller No. 1
TOPDON Bidirectional Scan Tool, 2026 New ArtiDiag900 Lite Automotive Diagnostic Tool for Full System, Scanner for Car with Active Test, 8 Reset, Wireless OBD2 Scanner Diagnostic Tool for All Vehicles
  • [2026 Top-Tier Hardware and Software Upgrade]: Topdon ArtiDiag900 Lite scanner has enhanced hardware and latest features, including Android 11.0, 5x faster CPU, 10000mAh battery for 12 hours of continuous operation, stable wireless diagnosis with Bluetooth 5.0, 8-inch touchscreen. Added bi-directional control, wireless diagnosis, battery testing (optional), and DTC repair guide
  • [TOPDON Bidirectional Scan Tool]: This bidirectional obd2 scanner sends commands to the vehicle's ECU for active testing, enabling users to accurately and quickly locate faulty components such as injectors, coolant pumps, windows, wipers, headlights, mirrors, etc. The bidirectional control scanner is the ideal choice for workshops/automotive repair shops as it significantly reduces mechanic's diagnostic time.
  • [Wireless Bluetooth Diagnostic Experience]: The AD900 Lite scan tool comes with a Bluetooth 5.0 VCI, supporting a wireless diagnostic range of up to 33 feet (10 meters), allowing you to diagnose without being confined to cables or tight spaces. Stable and fast wireless diagnosis provides a comfortable repair environment. It also offers VCI cables to increase connectivity options.
  • [DTC Repair Guide Function]: Easily diagnose issues with your vehicle and receive guidance on repairs with the topdon scan tool's fault code definitions for all systems,maximize your diagnostic capabilities. This function is compatible with ChryslereBay logo/DodgeeBay logo/JeepeBay logo/FiateBay logo 2010-2014 and expanding with continual updates,the AritDiag 900 Lite car diagnostic scanner is the must-have tool for any technician or DIY enthusiast.
  • [OE-Level Full System Diagnostics]:AritDiag900 Lite full system diagnostic scanner can scan ALL available modules(Engine, Transmission, Airbag, ABS, ESP, TPMS, Gateway, Steering, Radio, Air conditioning, ect.) to✔read ECU info, ✔read/clear codes, ✔view live data stream, ✔retrieves freeze-frame, ✔perform active tests, and more. With just a simple click, it provides you with accurate and in-depth diagnostics.
SaleBestseller No. 2
TOPDON TopScan Lite OBD2 Bluetooth Scanner, Bi-Directional All System Diagnostic Tool with AI Assistant, 8 Resets, Repair Guides, Performance Test, FCA AutoAuth & CAN-FD for iOS Android
  • Bi-Directional Control, Quickly Locate Problems: Turn your phone into a professional diagnostic tool. You can send commands from your phone to the ECU to test injectors, cooling fans, headlights, A/C clutch, windows, wipers, and more. See which one doesn't respond. Helps you quickly locate the problem and save time. No need to tear things apart, avoid blind disassembly.
  • Flexible Subscription, Choose Advanced Features as Needed: TopScan Lite provides free-for-life access to core diagnostics, including full system scan, code reading, performance tests, and repair information. After purchase, advanced features (bi-directional control, service operations, live data, code clearing, and AI functions) are free-for-the-first-year. After the first year, if you want to use advanced features, you need to subscribe on a monthly, quarterly, or yearly basis. As new models and reset functions are updated, the tool will also be continuously upgraded.
  • Full System Diagnostics, No Fault Hides: Unlike basic diagnostic tools that only cover 4 systems, TopScan can scan all systems. Read and clear trouble codes, view live data streams, and generate a complete vehicle health report – all issues are clear at a glance. Covers 10,000+ vehicle models and is compatible with 99.99% of vehicles.
  • AI Assistant - TopFix: Think of TopFix as your personal AI mechanic. It leverages a repair database and OEM data to deliver clear, step-by-step repair solutions. Features include AI Q&A, one-click translation, and a full repair log, making your diagnostic process simpler and more efficient.
  • 8+ Hot Resets, Keep Your Car in Top Shape: One-tap resets for oil, throttle, EPB, steering angle, DPF, ABS, BMS, and airbag. It enables car owners to easily perform essential maintenance, ensuring the vehicle stays in optimal condition and extends its service life.
SaleBestseller No. 3
TOPDON ONE Bidirectional Scan Tool, 10.1" OBD2 Scanner with J2534 Pass-Thru and ECU Coding, Over 50 Resets, Topology Mapping Car Diagnostic Tool for All Vehicles
  • Dual WiFi & 10.1" Touchscreen: Provides a stable, high-speed wireless link 3x faster than bluetooth, and a responsive, professional interface. Topdon ONE obd2 scanner diagnostic tool ensures smooth, non-lagging diagnostic scan, boosting mechanic efficiency
  • J2534 Pass-Thru Support: The included ONE VCI supports the J2534 standard, allowing it to function as a pass-thru device when paired with OEM diagnostic software.Through TOPDON’s RLink platform, technicians can perform dealer-level coding, expanding in-house capabilities without investing in multiple factory automotive scan tools
  • OE Topology Mapping: Visualize the vehicle’s ECU network exactly as it’s built.Zoom, pan, and highlight specific modules to pinpoint component issues with precision.Topology mapping displays real-time communication between modules
  • 50 Plus Service Functions: Covers high-demand services like ADAS calibration, DPF regen, TPMS reset, ABS bleed, and throttle adaptation.Expands your service menu, allows you to charge premium rates, and turns away zero jobs due to lack of tooling. Vehicle-specific functionality may vary
  • Advaned ECU Coding: 10 of the most serviced brands in North America, including full ECU coding and flash hidden support for BMWeBay logo, VWeBay logo, Au-di, Benz, PorscheeBay logo, ToyotaeBay logo, Ni ssan and more. Enables module replacement, feature customization, and personal settings with automatic backup or restore.Lets your shop safely offer high-margin customization services, attracting more customers and boosting profit

Last update on 2026-06-12 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

Share to...