NHTSA ID Number: 11021973
Manufacturer Communication Number: TSB 25-2302
TSB/Document Date: 2025-08-19
Summary
This article supersedes TSB 24-2252 to update the Title, Action Statement, Service Procedure and Part List. Some of the vehicles listed in the Model statement above may exhibit at least one of the following conditions: - Harsh engagement - Delayed engagement - Harsh shift - Delayed shift - Illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTC)s P0751, P0752, P0756, P0757, P0761, P0762, P0766, P0767, P0771, P0772, P2700, P2701, P2702, P2703, P2704, P2705, P2707, P2708, P0729, P0731, P0732, P0733, P0734, P0735, P0736, P076F, P07D9, P07F6 and/or P07F7 stored in the powertrain control module (PCM) or transmission control module (TCM). This may be due to axial movement of the CDF clutch cylinder sleeve causing hydraulic circuit leaks. NOTE: If internal transmission service is required to address a concern detected with the CDF clutch cylinder following this article, technicians should carefully inspect and replace other transmission components and flush transmission fluid cooler only as necessary as needed to ensure proper function. Add a new line to the repair order to docum
25-2302
TECHNICAL SERVICE BULLETIN
Harsh/Delayed Engagement And/Or Harsh/Delayed Shift
14 August
2025
This bulletin supersedes 24-2252. Reason for update: update the Title, Action Statement, Service Procedure and
Part List.
Model:
Ford![]()
2020-2023 Explorer
Built on or before 15-Aug-2022
Transmission: 10R80 MHT (does not apply to 10R80)
2021-2023 F-150
Built on or before 15-Aug-2022
Transmission: 10R80 MHT (does not apply to 10R80)
Lincoln![]()
2020-2023 Aviator
Built on or before 15-Aug-2022
Transmission: 10R80 MHT (does not apply to 10R80)
Markets: North American markets only
Issue: Some of the vehicles listed in the Model statement above may exhibit at least one of the following conditions:
• Harsh engagement
• Delayed engagement
• Harsh shift
• Delayed shift
• Illuminated MIL with DTCs P0751, P0752, P0756, P0757, P0761, P0762, P0766, P0767, P0771,
P0772, P2700, P2701, P2702, P2703, P2704, P2705, P2707, P2708, P0729, P0731, P0732, P0733,
P0734, P0735, P0736, P076F, P07D9, P07F6 and/or P07F7 stored in the PCM
This may be due to axial movement of the CDF clutch cylinder sleeve causing hydraulic circuit leaks.
NOTE: If internal transmission service is required to address a concern detected with the CDF clutch
cylinder following this article, technicians should carefully inspect and replace other transmission
components and flush transmission fluid cooler only as necessary as needed to ensure proper function. Add
a new line to the repair order to document any additional repairs needed. M-time can be claimed on the
additional repair line to cover labor. Refer to Warranty and Policy Manual for additional information. A
thorough understanding of transmission description and operation will assist the technician with proper
diagnosis, inspection, and successful repair of the customer concern.
Action: For vehicles that meet all of the criteria in the Issue and Model statements, follow the Service Procedure to
reprogram the transmission strategy download, reprogram the PCM software, perform an Accelerated Main Control
Break-In routine, overhaul the main control valve body and/or replace the CDF clutch cylinder (7H351) and the clutch
and planetary container cylinder (7B177) if instructed.
Parts - Main Control Overhaul - All Vehicles
Service Part
Number
Claim
Quantity
Package Order
Quantity
Number in
Package
Description
W712658-S439
2
1
4
Solenoid Retaining Plate Bolt
HL3Z-7G007-A
6
6
1
Solenoid Retaining Clips
XT-12-QULV
As Needed
As Needed
Motorcraft® MERCON® ULV Automatic
Transmission Fluid
Parts - Main Control Overhaul - Parts To Inspect And Replace Only If Necessary - All Vehicles
Service Part
Number
Claim Quantity
Package Order
Quantity
Number in
Package
Description
L1MZ-7F396-A Only If Necessary (1 Only If Necessary (1
Possible)
Possible)
1
L1MZ-7N265-A Only If Necessary (2 Only If Necessary (2
Possible)
Possible)
1
BL8Z-7G199-A Only If Necessary (2 Only If Necessary (2
Possible)
Possible)
1
L1MZ-7A098-B Only If Necessary (1 Only If Necessary (1
Possible)
Possible)
1
L1MZ-7J135-A
Only If Necessary (1 Only If Necessary (1
Possible)
Possible)
1
7T4Z-7Z302-A
Only If Necessary (1 Only If Necessary (1
Possible)
Possible)
1
HL3Z-7Z490-E
Only If Necessary (1 Only If Necessary (1
Possible)
Possible)
1
ML3Z-7Z490-C Only If Necessary (1 Only If Necessary (1
Possible)
Possible)
1
L1MZ-7Z490-N Only If Necessary (1 Only If Necessary (1
Possible)
Possible)
1
Separator Plate (Aviator, Explorer
With Electronic Shift)
L1MZ-7Z490-P Only If Necessary (1 Only If Necessary (1
Possible)
Possible)
1
Separator Plate (Explorer Without
Electronic Shift)
Fluid Pan Gasket
Fluid Pan To Case Seals
Hybrid
Drive Unit Feed Tube Seals
Fluid Filter
Auxiliary Pump Seal
Transmission Fluid Filter Seal
Channel Plate
Separator Plate (F-150)
Parts - 10R80 MHT CDF Cylinder Replacement
Service Part
Number
Claim
Quantity
Package Order
Quantity
Number in
Package
Description
HL3Z-7G091-F
5
5
1
Input Shaft Seals (F2)
HL3Z-7B399-C
4
4
1
Sun Gear No. 3 Shaft Seals (F7)
HL3Z-7C099-A
1
1
1
C Clutch Balance Dam Inner Seal
HL3Z-7A548-B
2
2
1
C Clutch Balance Dam And Piston
Outer Seal
HL3Z-7D404-A
2
2
1
C And D Clutch Piston Inner Seals
HL3Z-7A262-C
1
1
1
D Clutch Balance Dam
HL3Z-7D403-A
1
1
1
HL3Z-7A548-G
2
2
1
F Clutch Balance Dam And Piston
Outer Seal
HL3Z-7A548-A
2
2
1
F Clutch Balance Dam And Piston
Inner Seal
HL3Z-7G091-G
5
5
1
Input Shaft To Sun Gear No. 3 Shaft
Seals (F8)
HL3Z-7G091-C
1
1
1
Input Shaft Seal (F9)
JL3Z-7H351-B
1
1
1
CDF Cylinder (Explorer/Aviator)
ML3Z-7H351-B
1
1
1
CDF Cylinder (F-150)
PC3Z-7B177-A
1
1
1
Clutch And Planetary Container
Cylinder
Parts - 10R80 MHT CDF Cylinder Replacement - Parts To Inspect And Replace Only If Necessary
Service Part
Number
ML3Z-7A191-A
Claim Quantity
Only If Necessary (1
Possible)
Package Order
Quantity
Only If Necessary (1
Possible)
Number in
Package
1
Description
Hybrid
Drive Unit Gasket
HL3Z-7B066-AB
Only If Necessary (1
Possible)
Only If Necessary (1
Possible)
1
HL3Z-7B164-E
Only If Necessary (3
Possible)
Only If Necessary (3
Possible)
1
HL3Z-7F220-A
Only If Necessary (2
Possible)
Only If Necessary (2
Possible)
1
HL3Z-7B442-F
Only If Necessary (5
Possible)
Only If Necessary (5
Possible)
1
HL3Z-7B164-A
Only If Necessary (5
Possible)
Only If Necessary (5
Possible)
1
ML3Z-7H095-A
Only If Necessary (5
Possible)
Only If Necessary (5
Possible)
1
ML3Z-7B477-A
Only If Necessary (1
Possible)
Only If Necessary (1
Possible)
1
HL3Z-7B442-D
Only If Necessary (6
Possible)
Only If Necessary (6
Possible)
1
HL3Z-7B164-C
Only If Necessary (6
Possible)
Only If Necessary (6
Possible)
1
ML3Z-7B164-A
Only If Necessary (6
Possible)
Only If Necessary (6
Possible)
1
HL3Z-7B066-E
Only If Necessary (1
Possible)
Only If Necessary (1
Possible)
1
HL3Z-7B164-G
Only If Necessary (4
Possible)
Only If Necessary (4
Possible)
1
HL3Z-7B164-D
Only If Necessary (4
Possible)
Only If Necessary (4
Possible)
1
HL3Z-7B066-A
Only If Necessary (1
Possible)
Only If Necessary (1
Possible)
1
A Pressure Plate
A Clutch Friction Plates
A Clutch Steel Plates
C Clutch Steel Plates
C Clutch Friction Plates
C Clutch Friction Plates (F-150)
C Clutch Pressure Plate
D Clutch Steel Plates
D Clutch Friction Plates
(Explorer/Aviator)
D Clutch Friction Plates (F-150)
D Clutch Pressure Plate (F150)
F Clutch Steel Plates
F Clutch Friction Plates
F Clutch Pressure Plate
Parts - 10R80 MHT CDF Cylinder Replacement - Select One Of The Following If Needed
Service Part
Number
Claim
Quantity
Package Order
Quantity
Number in
Package
Description
HL3Z-7B066-AA
1
1
1
A Clutch Apply Plate 4.1 - 4.3 mm
Selective
HL3Z-7B066-Z
1
1
1
A Clutch Apply Plate 4.4 - 4.6 mm
Selective
HL3Z-7B066-Y
1
1
1
A Clutch Apply Plate 4.7 - 4.9 mm
Selective
HL3Z-7B066-X
1
1
1
A Clutch Apply Plate 5.0 - 5.2 mm
Selective
HL3Z-7B066-W
1
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TSB/Document ID: TSB 25-2302
Replacement Service Bulletin Number:
MFR Communication Date: 2025-08-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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