NHTSA ID Number: 11021938
Manufacturer Communication Number: 37249
TSB/Document Date: 2025-08-18
Summary
This is a Technical Journal: Check Engine Light and DTC - ECM P001792. If VIDA symptom-based fault tracing leads to the replacement of parts, follow method in attachment TJI-531608-1_1_1_en-US 1.pdf
bracket , 110 Nm
Remove the screws.
Remove the marked part.
Torque:
Lower torque rod rear right, to subframe ,
60 Nm
TJ Instruction VCC-531608-1
Page 31 ( 65 )
Install the Special tool.
Install the screws.
Use: Screw M10 x 20 mm
Special Tool: T9997534, Mounting
Install the Special tool.
Adjust to the specified value.
Special Tool: T9997533, Support
TJ Instruction VCC-531608-1
Page 32 ( 65 )
Remove the screws.
Remove the marked part.
1.
2.
Torque:
• Stage 1 : Engine mount bracket, to
Cylinder head, M12 , 90 Nm
• Stage 2 : Engine mount bracket, to
Cylinder head, M12 , 130°
Torque:
Engine mount bracket, to Cylinder head,
M10 , 60 Nm
Caution! Make sure that new bolts are
installed.
TJ Instruction VCC-531608-1
Page 33 ( 65 )
Vehicles early version
Note! Make sure to follow the correct
sequence during installation.
Remove the screws.
Remove the marked part.
Torque:
Right-hand engine pad to body frame ,
60 Nm
Vehicles late version
Note! Make sure to follow the correct
sequence during installation.
Remove the screws.
Remove the marked part.
Torque:
Right-hand engine pad to body frame ,
60 Nm
TJ Instruction VCC-531608-1
Page 34 ( 65 )
All vehicles
Special Tool: T9997718, Counterhold
Remove the marked part.
TJ Instruction VCC-531608-1
Page 35 ( 65 )
Note! The component can be reused
unless it has been subjected to abnormal
mechanical stress, damage or oil
contamination.
Lower the engine.
TJ Instruction VCC-531608-1
Page 36 ( 65 )
Note! Note the position of the component
before removal.
Extra information
Caution! Make sure that the component is
positioned correctly.
TJ Instruction VCC-531608-1
Page 37 ( 65 )
Continue the removal following the steps below.
Install the Special tool.
Pull the component in direction of the arrow.
Disconnect the connectors.
Remove the cable harness clips.
TJ Instruction VCC-531608-1
Page 38 ( 65 )
Remove the screws.
Remove the marked part.
Remove the screw.
TJ Instruction VCC-531608-1
Page 39 ( 65 )
Disconnect the connector.
Loosen the clips.
Remove the marked part.
Torque:
Lambda probe, tightening , 45 Nm
TJ Instruction VCC-531608-1
Page 40 ( 65 )
Remove the screws.
Remove the marked part.
Remove the screws.
Disconnect the connectors.
Fold marked part aside.
TJ Instruction VCC-531608-1
Page 41 ( 65 )
Undo the hose from the connection.
Fold marked part aside.
Remove the screws.
Remove the marked parts.
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-1
Page 42 ( 65 )
Extra information
Caution! Make sure that the correct spare
part is being used. See spare part catalogue
to choose correct component.
Apply grease on the area indicated.
Continue the removal following the steps below.
Vehicles early version
Caution! The component must be removed
by hand. Tools may not be used.
Note! Use new seals.
Remove the screws.
Remove the marked parts.
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-1
Page 43 ( 65 )
All vehicles
Disconnect the connector.
Remove the screws.
Remove the marked parts.
Note! Make sure to follow the correct
sequence during installation.
Note! Use a new seal.
Remove the clips.
Remove the screws.
Remove the marked part.
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-1
Page 44 ( 65 )
Note! Use new seals.
Remove the screws.
Remove the marked part.
1.
2.
Torque:
M5 , 5 Nm
Torque:
M6 , 10 Nm
Remove the screws.
Remove the marked part.
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-1
Page 45 ( 65 )
Remove the Special Tool.
Remove the screws.
Remove the marked part.
TJ Instruction VCC-531608-1
Page 46 ( 65 )
Install the Special tool.
Pull the component in direction of the arrow.
Remove the nut.
Torque:
M8 , 24 Nm
TJ Instruction VCC-531608-1
Page 47 ( 65 )
Remove the nut.
Torque:
M8 , 24 Nm
Disconnect the connector.
TJ Instruction VCC-531608-1
Page 48 ( 65 )
Remove the screws.
Torque:
M8 , 24 Nm
Remove the screws.
Remove the marked part.
Hint: It may be necessary to twist or turn
the component.
Torque:
M8 , 24 Nm
TJ Instruction VCC-531608-1
Page 49 ( 65 )
Remove the screws.
Remove the marked part.
1.
2.
Torque:
M8 , 24 Nm
Torque:
M10 , 50 Nm
Note! Make sure that the component is
installed.
TJ Instruction VCC-531608-1
Page 50 ( 65 )
Remove the screws.
Torque:
M6 , 10 Nm
Warning! Be prepared to collect escaping
fluid.
Caution! Make sure that the area around
the component is clean and free of foreign
material.
Note! Make sure that a new component is
installed.
Remove the nuts.
Remove the marked part.
Special Tool: T9814129, Hook wrench
Torque:
• Stage 1 : High-Pressure Fuel Line to Fuel
Pump , 18 Nm
• Stage 2 : High-Pressure Fuel Line to Fuel
Pump , 30 Nm
TJ Instruction VCC-531608-1
Page 51 ( 65 )
Release the locks.
Caution! Make sure that the area around
the component is clean and free of foreign
material.
Caution! In order to avoid damage to the
injectors, the part must be carefully pulled
straight up.
Caution! Be extra careful when removing or
installing this component.
Remove the screws.
Remove the part carefully
1.
2.
3.
Torque:
Fuel rail M7 , 22 Nm
Torque:
Fuel rail M8 , 30 Nm
Torque:
M6 , 10 Nm
TJ Instruction VCC-531608-1
Page 52 ( 65 )
Warning! Be prepared to collect escaping
fluid.
Caution! Be extra careful when removing or
installing this component.
Remove the marked parts.
When necessary, perform the following instruction.
Note! Orientation view
Special Tool: T9512943, L-hook
TJ Instruction VCC-531608-1
Page 53 ( 65 )
Caution! In order to avoid damage to the
injectors, the part must be carefully pulled
straight up.
Caution! Be extra careful when removing or
installing this component.
Remove the marked part.
Special Tool: T9512943, L-hook
Replace injector seal , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
23 - Fuel system
237 - injector and delivery pipe
Caution! Be extra careful when removing or
installing this component.
Install the marked components.
TJ Instruction VCC-531608-1
Page 54 ( 65 )
Extra information
Caution! Make sure that the mating faces
are clean and free of foreign material.
Caution! Clean carefully, using compressed
air.
Special Tool: T9997505, Cleaning tool
Remove the Special Tool.
TJ Instruction VCC-531608-1
Page 55 ( 65 )
Applies to reassembly of the same component
Note! The component can be reused
unless it has been subjected to abnormal
mechanical stress, damage or oil
contamination.
Caution! The part is to be reused.
TJ Instruction VCC-531608-1
Page 56 ( 65 )
Caution! The part is to be reused.
Continue the removal following the steps below.
Remove camshaft seal , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
21 - Engine
215 - transmission
Loosen each bolt 2 turns at a time until all bolts
are removed.
Remove the marked part.
TJ Instruction VCC-531608-1
Page 57 ( 65 )
Vehicles early version
Caution! Note the location of the
component before removal.
Caution! Take extra care when handling the
components.
Remove the marked parts.
Vehicles late version
Caution! Note the location of the
component before removal.
Caution! Take extra care when handling the
component.
Remove the marked parts.
TJ Instruction VCC-531608-1
Page 58 ( 65 )
Cleaning
Caution! Take extra care not to damage the
mating faces.
Caution! Make sure that the oil galleries are
clean and free of foreign material.
Note! Make sure that the mating faces are
clean and free of foreign material.
Use: Putty knife (plastic)
Use: Abrasive cloth
Use: Isopropanol ,
Caution! Take extra care not to damage the
mating faces.
Caution! Make sure that the oil galleries are
clean and free of foreign material.
Note! Make sure that the mating faces are
clean and free of foreign material.
Use: Putty knife (plastic)
Use: Abrasive cloth
Use: Isopropanol ,
TJ Instruction VCC-531608-1
Page 59 ( 65 )
Installation
Use: Engine oil ,
Use: Engine oil ,
TJ Instruction VCC-531608-1
Page 60 ( 65 )
Vehicles early version
Caution! Make sure that the components
are positioned correctly.
Caution! Make sure that the components
are positioned correctly.
Install the marked components.
TJ Instruction VCC-531608-1
Page 61 ( 65 )
Vehicles late version
Caution! Make sure that the components
are positioned correctly.
Install the marked components.
All vehicles
Caution! Make sure that the components
are positioned correctly.
TJ Instruction VCC-531608-1
Page 62 ( 65 )
Caution! Make sure that the components
are positioned correctly.
Install the marked components.
Caution! Make sure that the components
are positioned correctly.
TJ Instruction VCC-531608-1
Page 63 ( 65 )
All vehicles
Note! The component must be installed within 5 minutes of applying the sealant.
Use: Chemical gasket , 1161771
Caution! Make sure that equal pressure is
applied to the full length of the component.
Note! Make sure to follow the sequence
indicated.
Install the marked component.
Install the screws.
Tighten each bolt 2 turns at a time.
Torque:
M7 , 17 Nm
TJ Instruction VCC-531608-1
Page 64 ( 65 )
To install, reverse the removal procedure.
Check
Reinstall the fuse.
Start the engine.
Warning! Make sure that there are no leaks.
TJ Instruction VCC-531608-1
Page 65 ( 65 )
Warning! Make sure that there are no leaks.
Switch off the engine.
Discard of the previously installed fuse and
install a new one.
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TSB/Document ID: 37249
Replacement Service Bulletin Number:
MFR Communication Date: 2025-07-31
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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