NHTSA ID Number: 11021866
Manufacturer Communication Number: 25-01-044H TSB
TSB/Document Date: 2025-08-14
Summary
Some Kona Electric (SX2 EV) vehicles may experience battery drain due to faulty logic keeping the taillights illuminated while the vehicle is parked and turned off. Follow the procedures outlined in this TSB to update the Body Domain Controller (BDC) to the latest software.
GROUP
NUMBER
CAMPAIGN
Technical Service Bulletin
SUBJECT:
25-01-044H
DATE
MODEL(S)
AUGUST 2025
KONA ELECTRIC
(SX2 EV)
BDC SOFTWARE UPDATE
(SERVICE CAMPAIGN TCWA)
IMPORTANT
Dealers must perform this service campaign on all affected vehicles prior to customer retail delivery
and whenever an affected vehicle is in the shop for any maintenance or repair.
Access the “Vehicle Information” screen via WebDCS to identify open campaigns.
Description: Some Kona Electric (SX2 EV) vehicles may experience battery drain due to faulty logic
keeping the taillights illuminated while the vehicle is parked and turned off. Follow the procedures
outlined in this TSB to update the Body Domain Controller (BDC) to the latest software.
Applicable Vehicles (Certain):
• 2024-2025MY Kona Electric (SX2 EV) vehicles produced from 04/29/2024 – 04/28/2025
SST Information:
Tool Name
Tool Number
VCI 3
G0VHNNN06
Figure
Ordering Information
Website:
https://hyundaiessentialtools.com/
Email:
[email protected]
Phone: 1-855-763-9199
Hours: 7 AM – 7 PM CST
VCI 2
G1XDDMN001
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
BDC OTA SOFTWARE UPDATE (SERVICE CAMPAIGN TCWA)
SUBJECT:
GDS Information:
System
Event Number
Description
BDC-BCM
1222
SX2/SX2 EV BDC LOGIC IMPROVEMENT
(*or use a later available event as listed in the GDS BDC-BCM update screen if one is available.)
NOTE 1: This software update is subject to an OTA (Over-the-Air) option and may be completed by
customers with active Bluelink subscriptions.
Warranty Information:
Model
Op. Code
Operation
Op.
Time
Causal Part
Nature
Code
Cause
Code
Kona Electric
(SX2 EV)
50D066R0
BDC Software
Update
0.6 M/H
95400-BF100
W11
ZZ3
NOTE 1: Submit claim on Claim Entry Screen as “Campaign” type.
NOTE 2: If a part is found in need of replacement while performing this campaign and the affected
part is still under warranty, submit a separate claim using the same repair order. If the affected part is
out of warranty, submit a Prior Approval request for goodwill consideration prior to performing the
work.
NOTE 3: Op times include VIN, Mileage, and photo capture of the “ECU update complete” screen as
outlined in the Digital Documentation Policy.
ROM ID Information:
ROM ID
Model
Event
Number
System
ECU
Part Number
Old
New
Kona Electric
(SX2 EV)
1222
BDC-BCM
95400-BF100
95400-BF110
3.00
3.10
3.20
TSB #: 25-01-044H
Page 2 of 7
SUBJECT:
SUBJECT:
BDC OTA SOFTWARE UPDATE (SERVICE CAMPAIGN TCWA)
Service Procedure:
DIGITAL DOCUMENTATION
This TSB includes Repair validation photos. Refer to the latest Warranty Digital Documentation
Policy for requirements.
NOTICE
You must initially perform the GDS ECU update in Auto Mode.
• If the ECU update starts but then fails in Auto Mode, perform the update in Manual Mode
to recover.
NOTICE
Ensure the vehicle’s battery charge is above 11.0V and the tablet’s battery charge is above 30%
before performing a software update to avoid the update from failing.
i
Information
•
Turn off all lamps (do NOT leave head lamp switch in auto mode) and all accessories.
•
Perform update with the ignition switch in the ON position.
•
Do NOT disconnect any cables connected to the vehicle or scan tool during update.
•
Do NOT start the engine during update.
•
Do NOT turn off the ignition switch during update.
TSB #: 25-01-044H
Page 3 of 7
SUBJECT:
BDC OTA SOFTWARE UPDATE (SERVICE CAMPAIGN TCWA)
SUBJECT:
ECU Update Procedure
1.
Perform the ECU update in Auto Mode.
After selecting Auto Mode, please scan the
control unit's ROM ID.
i
Information
Refer to TSB # 24-GI-012H, “ECU
Update Procedure for Tablet-Based
GDS-Smart”, for additional information.
2.
Select the BDC-BCM system to scan the
vehicle’s current ROM ID and then begin the
update.
NOTICE
Check the current ROM ID version and
compare it to the ROM ID Information
table before attempting to perform the
software update.
NOTICE
If the update fails, remove the power
connector from the in-cabin fuse box or
disconnect the negative (-) battery
terminal for at least 5 seconds and
reassemble it to retry the update.
TSB #: 25-01-044H
Page 4 of 7
SUBJECT:
BDC OTA SOFTWARE UPDATE (SERVICE CAMPAIGN TCWA)
SUBJECT:
3.
After the ECU update process shows 100%
complete, follow the prompts on the screen to
cycle the ignition for the prescribed time.
i
Information
Use the Refresh button to reset the
timer.
4.
DIGITAL
DOCUMENTATION
Take a screenshot of the ECU update
complete screen using your tablet and
upload to STUI.
TSB #: 25-01-044H
Page 5 of 7
SUBJECT:
SUBJECT:
5.
BDC OTA SOFTWARE UPDATE (SERVICE CAMPAIGN TCWA)
OTA initialization (A) should perform
automatically:
• If OTA initialization performs
automatically, then proceed with the
service procedure.
• If the OTA initialization process fails,
complete it manually under:
S/W Management > CCU_CCNF Central Communication Unit (CCNF)
> OTA Initialization (B).
Follow the instructions on the screen.
A
B
TSB #: 25-01-044H
Page 6 of 7
SUBJECT:
BDC OTA SOFTWARE UPDATE (SERVICE CAMPAIGN TCWA)
SUBJECT:
6.
Perform an All Systems Fault Code search
and erase DTC history that had incidentally
occurred from the ECU update.
7.
Disconnect the power connector (C) of the incabin fuse box, wait at least 5 seconds, then
reconnect it.
i
Information
C
Alternatively, disconnect the negative (–)
12V battery terminal, wait 5 seconds, then
reconnect it.
8.
Place the vehicle in Ready mode to confirm
proper operation of the vehicle.
NOTICE
If either ECU update fails in Auto Mode, perform the update in Manual Mode using the
password(s) below.
Manual Mode Password:
Event Number
ECU Menu
Password
1222
SX2 EV BDC 95400-BF100/10
5400
TSB #: 25-01-044H
Page 7 of 7
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TSB/Document ID: 25-01-044H TSB
Replacement Service Bulletin Number:
MFR Communication Date: 2025-08-08
MFR Internal Campaign ID/Software Version: TCWA
Communication Type: Service Campaign
NHTSA Components: EXTERIOR LIGHTING
MFR Component System:
MFR Component Subsystem:
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