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NHTSA ID Number: 11021112

Manufacturer Communication Number: B640425

TSB/Document Date: 2025-07-31


Summary

After performing a cabin air filter replacement maintenance service task, or after a similar repair thatrequired the removal and installation of the filter’s housing cover; the following air flap and/or air temperaturesensor faults are stored in the BCP: 80114D - Stepper motor: Unexpected error in Driving Cycle 801168 - Temperature sensor ventilation left or ventilation: short to ground 80116A - Temperature sensor ventilation right: short to ground 80116B - Temperature sensor ventilation right: short to plus or open circuit 80116C - Temperature sensor footwell left or footwell: short to ground 80116D - Temperature sensor footwell left or footwell: short to plus or open circuit 80116E - Temperature sensor footwell right: short to ground 80116F - Temperature sensor footwell right: short to plus or open circuit 80435B - Stepper motors: short-circuit by mass


7/31/25, 10:08 AM

64 04 25_SERVICE ACTION: MODIFY HARNESS ROUTING AT THE NEXT NANOFILTER REPLACEMENT

SIB 64 04 25
SERVICE ACTION: MODIFY HARNESS ROUTING AT THE NEXT
NANOFILTER REPLACEMENT

2025-07-30

This Service Information Bulletin (Revision 3) replaces SI B64 04 25 dated July 2025.

THIS REPAIR IS MOBILE FRIENDLY
THIS REPAIR IS REMOTE SOFTWARE UPGRADE (RSU) FRIENDLY

What’s New:

SIB title changed
Situation updated
Cause updated
Claim Information updated

MODEL
E-Series
G60
G70
G73
G90
G99

Model Description
5 Series Sedan
7 Series Sedan
7 Series Protection (“Embassy” vehicles)
M5 Sedan
M5 Touring

Unique to this Service Action, please perform the procedure outlined in this Service Information Bulletin on
the Affected Vehicle the next time it is in your workshop for a “cabin air filter maintenance service,” if
the campaign has a status of remedy available.
For all other open campaigns, continue to perform them as normal (i.e., the next workshop visit, or by
appointment as applicable).

AFFECTED VEHICLES
Vehicles which require this campaign to be completed will show it as “Open” when checked either in AIR,
AWP, Campaign Summary, or Warranty Vehicle Inquiry
Please make sure you check your center’s inventory as soon as possible. You can see a list of affected
vehicles in Inventory Campaign Details (ICD) under ROSS.
For centers that qualify, this Service Action’s repair is eligible to be performed via Mobile Assistance.

SITUATION
After performing a cabin air filter replacement maintenance service task, or after a similar repair that
required the removal and installation of the filter’s housing cover; the following air flap and/or air temperature
sensor faults are stored in the BCP:
80114D - Stepper motor: Unexpected error in Driving Cycle
801168 - Temperature sensor ventilation left or ventilation: short to ground
80116A - Temperature sensor ventilation right: short to ground
80116B - Temperature sensor ventilation right: short to plus or open circuit
80116C - Temperature sensor footwell left or footwell: short to ground
80116D - Temperature sensor footwell left or footwell: short to plus or open circuit
80116E - Temperature sensor footwell right: short to ground
80116F - Temperature sensor footwell right: short to plus or open circuit
80435B - Stepper motors: short-circuit by mass

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64 04 25_SERVICE ACTION: MODIFY HARNESS ROUTING AT THE NEXT NANOFILTER REPLACEMENT

Cabin Air Microparticle Nanofilter - Maintenance Replacement IntervalsInternal Combustion Engine Vehicle (ICEV)
Plug-In HybrideBay logo Electric Vehicle (PHEV)
Battery Electric Vehicle (BEV)

Every 2nd engine oil service (approx. 20,000 mi)
Every 2nd engine oil service (approx. 20,000 mi)
Every Vehicle Check (approx. every 24 months)

CAUSE
When servicing the cabin air microparticle nanofilter, it is possible to pinch and thereby damage the vehicle’s
wiring harness while re-installing the retaining screws for the cabin air nanofilter’s plastic cover.
To help prevent this type of damage to the wiring harness, install a new retention strap for the harness the
next time an Affected Vehicle is at the workshop for a cabin air filter maintenance service.

CORRECTION
Use caution when re-installing the plastic cover for the cabin air filter to ensure no damage is done to the
vehicle’s wiring harness.
Add a retainer to the harness to prevent it being
pinched under the air filter plastic cover.

PROCEDURE
When following Repair Instructions REP 64 31
010 to change the cabin air nanofilter, check the
vehicle wiring harness routing (circled) before
fastening the plastic cover over the filter.

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64 04 25_SERVICE ACTION: MODIFY HARNESS ROUTING AT THE NEXT NANOFILTER REPLACEMENT

This is where the harness can be damaged when
installing the cabin air filter cover screw.

This shows the harness damage; the sheathing
has been abraded.

With the harness pulled out of the way, you can
see the screw mounting hole for the cabin air filter
cover.

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64 04 25_SERVICE ACTION: MODIFY HARNESS ROUTING AT THE NEXT NANOFILTER REPLACEMENT

Double check the routing of the harness prior to
installing the screws for the cabin air filter cover.
If the wiring harness has already been damaged
during the installation of the cabin air filter cover,
the damaged section of the wiring harness must
be repaired.

The original harness retainer must be disconnected. This is shown by the red arrow below. It can be
left clipped into vehicle but must be disconnected from harness for strain relief.
Install a new harness retainer with cable strap on the Instrument Panel wiring harness, see green
arrow.

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64 04 25_SERVICE ACTION: MODIFY HARNESS ROUTING AT THE NEXT NANOFILTER REPLACEMENT

Use and invoice the part number listed below.
Part Number
Description
61 13 9 200 225
Cable Strap with Bracket

Quantity
1

CLAIM INFORMATION
Reimbursement for this Service Action, when it is performed as noted below, will be via normal claim entry
utilizing the work package information below and the part number listed above.
Repair Code:

0061270900

---

Below is the special flat rate labor operation code choice for this action.
Completion in conjunction with performing the BMWeBay logo Maintenance Service Task to Replace
Microfilter (Recommend or Due), or another repair that required the removal and installation of the
cabin air nanofilter’s plastic cover (vehicle is already in the workshop).
Labor Operation
00 78 779

Description
Install new cable retainer

Labor Allowance
1 FRU

Claim Repair Comments
Reference the SIB number, the issue (briefly), and the work package (WP) number performed in the
technician’s RO notes, and in the claim comments (For example: B64 04 25 Retrofit the new cable retainer
WP 1), unless otherwise required by State law.

FEEDBACK REGARDING THIS BULLETIN
Technical Feedback
Warranty Feedback
Parts Feedback

To submit feedback for the technical topic of this bulletin: Submit your
feedback in the rating box at the top of this bulletin
To submit feedback for the CLAIMS section of this bulletin: Submit an IDS
ticket to the Warranty Department, or use the chat available in the
Warranty Documentation Portal
To submit feedback for the PARTS section of this bulletin: Submit an IDS
ticket to the Parts Department

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64 04 25_SERVICE ACTION: MODIFY HARNESS ROUTING AT THE NEXT NANOFILTER REPLACEMENT

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TSB/Document ID: B640425

Replacement Service Bulletin Number:

MFR Communication Date: 2025-07-30

MFR Internal Campaign ID/Software Version: 0061270900

Communication Type: Service Campaign

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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