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NHTSA ID Number: 11020656

Manufacturer Communication Number: L-SB-0043-23 Rev1

TSB/Document Date: 2025-07-10


Summary

The air conditioning dye injection tool kit has been developed to aid in identifying the location of air conditioning refrigerant leaks. The procedures outlined in this Service Bulletin aid in locating, inspecting, and repairing refrigerant leaks.


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TSB/Document ID: L-SB-0043-23 Rev1

Replacement Service Bulletin Number:

MFR Communication Date: 2025-06-13

MFR Internal Campaign ID/Software Version: L-SB-0043-23 Rev1

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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L-SB-0043-23

Rev1

August 21, 2023

Air Conditioning Leak Detection Dye and O-ring Joint
Inspection
Service
Category

Vehicle Interior

Section

Heating/Air Conditioning

Market USA and

Mexico

Applicability
YEAR(S)

MODEL(S)

2013 - 2018

CT200H, GS450H

2022 - 2025

ES250, IS500, LX600,
NX250, NX350, NX350H,
NX450H+

2013 - 2025

ES300H, ES350, IS350,
RX350

2016 - 2020

GS F

2016 - 2017

GS200T, IS200T, RC200T

2018 - 2019

GS300

2013 - 2020

GS350

2013 - 2023

GX460

2024 - 2025

GX550, RX450H+, RZ300E,
TX350, TX500H, TX550H+

2013 - 2014

IS F

2013 - 2015

IS250, IS250C, IS350C

2016 - 2025

IS300

2018 - 2025

LC500, LC500H, LS500,
LS500H, RC300

2021 - 2025

LC500C

2012

LFA

2013 - 2017

LS460

2013 - 2016

LS600H

2013 - 2021

LX570

ADDITIONAL INFORMATION

© 2025 LexuseBay logo, a division of ToyotaeBay logo Motor Sales, USA

Page 1 of 25

L-SB-0043-23

Rev1

August 21, 2023

Air Conditioning Leak Detection Dye and O-ring Joint Inspection

2025

LX700H, UX300H

2015 - 2017

NX200T

2018 - 2021

NX300

2015 - 2021

NX300H

2015 - 2025

RC F, RC350

2023 - 2025

RX350H, RX500H, RZ450E

2013 - 2022

RX450H

2019 - 2022

UX200

2019 - 2024

UX250H

© 2025 LexuseBay logo, a division of ToyotaeBay logo Motor Sales, USA

Page 2 of 25

L-SB-0043-23

Rev1

August 21, 2023

Page 3 of 25

Air Conditioning Leak Detection Dye and O-ring Joint Inspection
Applicability (continued)
REVISION NOTICE
June 13, 2025 Rev1:
 Applicability has been updated to include 2022 – 2025 model year NX 350h, 2024 model year
UX 250h, 2024 – 2025 model year ES 250, ES 300h, ES 350, GX 550, IS 300, IS 350, IS 500,
LC 500, LC 500c, LC 500h, LS 500, LS 500h, LX 600, NX 250, NX 350, NX 450h+, RC 300,
RC 350, RC F, RX 350, RX 350h, RX 500h, RZ 300e, RZ 450e, TX 350, TX 500h, TX 550h+, and
2025 model year LX 700h, RX 450h+, and UX 300h vehicles.
 The Introduction, Parts Information, Required Tools & Equipment, and Air Conditioning Leak
Detection Dye and Injection Tool Use sections have been updated.
Any previous printed versions of this bulletin should be discarded.

Introduction

The air conditioning dye injection tool kit has been developed to aid in identifying the location of air
conditioning refrigerant leaks. Follow the procedures outlined in this Service Bulletin to aid in
locating, inspecting, and repairing refrigerant leaks.

© 2025 LexuseBay logo, a division of ToyotaeBay logo Motor Sales, USA

L-SB-0043-23

Rev1

August 21, 2023

Page 4 of 25

Air Conditioning Leak Detection Dye and O-ring Joint Inspection
Table of Contents

Warranty Information ...............................................................................................................5

For USA Market .................................................................................................................5

For Mexico Market .............................................................................................................5

Parts Information .....................................................................................................................5

For USA and Mexico Markets.............................................................................................5

Required Tools & Equipment ...................................................................................................6

Air Conditioning Leak Detection Dye and injection Tool Use....................................................7

HVAC O-ring Joint Inspections .............................................................................................. 13

Inspect the Pipe Fitting Areas of the Expansion Valve and Evaporator............................. 13

Inspect the Condenser and Pipe Fitting Area ................................................................... 17

Inspect the Compressor and Pipe Fitting Area ................................................................. 19

Inspect Other Joint Areas ................................................................................................. 21

Judgement Criteria ................................................................................................................ 23

O-ring Abnormalities......................................................................................................... 23

Sealing Surface Abnormalities (O-ring Attachment Area) ................................................. 24

Sealing Surface Abnormalities (Part Joint Area) ............................................................... 25

© 2025 LexuseBay logo, a division of ToyotaeBay logo Motor Sales, USA

L-SB-0043-23

Rev1

August 21, 2023

Page 5 of 25

Air Conditioning Leak Detection Dye and O-ring Joint Inspection
Warranty Information
For USA Market
OP CODE

DESCRIPTION

TIME

OFP

T1

T2

N/A

Not Applicable to Warranty

OP CODE

DESCRIPTION

TIME

OFP

T1

T2

N/A

Not Applicable to Warranty

For Mexico Market

Parts Information
For USA and Mexico Markets
PART NUMBER

PART NAME

QTY

00289-DYE11*

ND-11 A/C Dye Cartridges

1

00289-DYE12*

ND-12 A/C Dye Cartridges

1

*The dye part numbers are for Denso air conditioning systems ONLY.

NOTE
A/C dye cartridges are available through ZEP Products. The dye can be ordered through the LCMC
(LexuseBay logo Complete Maintenance Care) Program website via Dealer Daily.
 Each part number contains two dye cartridges.

© 2025 LexuseBay logo, a division of ToyotaeBay logo Motor Sales, USA

L-SB-0043-23

Rev1

August 21, 2023

Page 6 of 25

Air Conditioning Leak Detection Dye and O-ring Joint Inspection
Required Tools & Equipment

The table below shows a list of the components included in the air conditioning dye injection tool kit
if ANY of the components requires replacement.
Table 1.
SPECIAL SERVICE TOOL (SST)
TOOL KIT

DYE TYPE

REFRIGERANT TYPE /
DESCRIPTION

SUB-PART
NUMBERS

R-134a / Brass Coupler*

09870-10010-Y

R-1234yf / Brass Coupler*

09870-20010-Y

R-134a / Brass Coupler*

09870-10010-B

R-1234yf / Brass Coupler*

09870-20010-B

Injector Handle*

09870-TP9845

Ultraviolet (UV) Flashlight*

09870-TPOPUVP

Flashlight Charger*

09870-0TP14

GLO-AWAY + Dye Cleaner*

09870-0TP19

Yellow Glasses*

09870-TP9940

Case*

09870-CASE

ND-11
(00289-DYE11)

ND-12
(00289-DYE12)

09870DYEKIT*

*Essential SST.

NOTE
Replacement components may be ordered by calling Approved Dealer Equipment (ADE) at
1-800-368-6787 (USA) or 01-55-50103041 (Mexico).

© 2025 LexuseBay logo, a division of ToyotaeBay logo Motor Sales, USA

IMAGE

L-SB-0043-23

Rev1

August 21, 2023

Page 7 of 25

Air Conditioning Leak Detection Dye and O-ring Joint Inspection
Required Tools & Equipment (continued)
REQUIRED TOOLS & MATERIAL

QTY

R1234YF A/C Machine

1

R134A A/C Machine

1

Air Conditioning Leak Detection Dye and Injection Tool Use
CAUTION
 Do NOT look directly into the UV flashlight and ALWAYS wear UV protection glasses.
 Wear safety glasses when connecting/disconnecting the dye injection tool from the air
conditioning service port.
 Do NOT operate the air conditioning system while the dye injection tool is connected to air
conditioning system.
 Do NOT connect the dye injection tool to a system that is evacuated.
 The air conditioning system MUST contain enough refrigerant to operate the compressor and
circulate the dye to find leaks.
 Do NOT mix ND-11 and ND-12 dyes. ALWAYS use the dye cartridge with the designated
injector tool brass coupler.
 After use, store the injector tool and dye cartridges in a cool place, away
from sunlight.
 Dispose of ANY dye in accordance with all local, state, and federal regulations.

NOTE
Two dye cartridges are required per vehicle service. The first cartridge will be completely purged through
the brass coupler to ensure there are NO contaminants such as moisture, air, etc. The second cartridge
will be injected into the air conditioning system to inspect for leaks.

1. The air conditioning dye injection tool kit includes four brass couplers to accommodate
vehicles for the types of compressor oils and refrigerants, refer to the Required Tools &
Equipment section for details:

ND-11 with R-134a compressor oil; electric compressors (09870-10010-Y)

ND-11 with R-1234yf compressor oil; electric compressors (09870-20010-Y)

ND-12 with R-134a compressor oil; belt driven compressors (09870-10010-B)

ND-12 with R-1234yf compressor oil; belt driven compressors (09870-20010-B)
NOTE
 ND-12 compressor oil is compatible with ND-8 oil systems.
 ND-8 compressor oil is NOT compatible with ND-12 oil systems.

© 2025 LexuseBay logo, a division of ToyotaeBay logo Motor Sales, USA

L-SB-0043-23

Rev1

August 21, 2023

Page 8 of 25

123


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