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NHTSA ID Number: 11018511

Manufacturer Communication Number: B160125

TSB/Document Date: 2025-05-21


Summary

Please have the Integrated Fuel Module control unit (IFM) programmed in the vehicles concerned(according to the vehicle identification number selection), if possible, before vehicle delivery.


5/12/25, 11:17 AM

16 01 25_EMISSIONS RECALL 25E-A01: INTEGRATED FUEL MODULE

SIB 16 01 25
EMISSIONS RECALL 25E-A01: INTEGRATED FUEL MODULE

2025-05-05

This Service Information Bulletin (Revision 3) replaces SI B16 01 25 dated April 2025.

THIS REPAIR IS MOBILE FRIENDLY
THIS REPAIR IS REMOTE SOFTWARE UPGRADE (RSU) FRIENDLY

What’s New:

Delivery Stop upgraded to an Emissions Recall
Parts Information added
Claim Information updated

MODEL
E-Series
G20
G22
G23
G26

Model Description
3 Series Sedan
4 Series Coupe
4 Series Convertible
4 Series Gran Coupe

Production Date
October 27, 2023 – March 28, 2025
June 14, 2023 – March 12, 2025
May 30, 2023 – March 12, 2025
June 28, 2024 – March 12, 2025

AFFECTED VEHICLES
Vehicles which require this campaign to be completed will show it as “Open” when checked either in AIR,
AWP, Campaign Summary or Warranty Vehicle Inquiry.
Please make sure you check your dealer inventory as soon as possible. As of February 15, 2025, you can
see a list of affected vehicles in Inventory Campaign Details (ICD) under ROSS.

SITUATION
BMWeBay logo AG has decided on a service campaign for certain vehicles from the G2x series.
Please have the Integrated Fuel Module control unit (IFM) programmed in the vehicles concerned
(according to the vehicle identification number selection), if possible, before vehicle delivery.
If vehicles have already been delivered, have the measure carried out the next time the vehicles enter the
workshop.

CAUSE
1. A diagnostic software error in the IFM control unit could cause the Service Engine Soon (MIL) to illuminate even if a fault is
not present.

Or,
2. An OBD scan tool is used to clear the faults, but the fault stays stored in permanent fault memory (MIL goes out but fault
does not clear).

CORRECTION
Update the vehicle software via Remote Software Upgrade or ISTA programming.

Required I-Level: S18A-25-03-530
No parts are needed for this repair

PROCEDURE
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16 01 25_EMISSIONS RECALL 25E-A01: INTEGRATED FUEL MODULE

Remote Software Update (RSU) is the preferred method of vehicle software update for this Delivery Stop/
Service Action.
To carry out the procedure via Remote Software Update follow the instructions in SIB B09 01 25
If RSU software upgrade method is not available for this vehicle, then the vehicle software needs to be
updated via ISTA.
Programming via ISTA
If RSU software is not currently downloaded in the vehicle OR the RSU software currently downloaded is
lower than 03/2025.30, then the vehicle software will need to be updated to S18A-24-07-535 or higher via
ISTA.
Determine what is the vehicle’s current I-level by either using AIR or the Key Reader/Aftersales Workplace
(AWP) application.
Programming via ISTA-

Connect the battery charger to the vehicle
Connect the vehicle to ISTA.
Determine the measures plan
Accept or work through the entire measures plan with the control units to be
programmed/encoded and, if necessary, activated
Follow the rework list.
Depending on the rework list, carry out a vehicle test and delete the fault memory, if required

Notice: No further system change is required after the integration of the programming in ISTA 4. Please
check the rework list accordingly!
ISTA 4.51.1x with installed service data package is required for the programming/encoding.
The solution is included from the following I-level versions:
• I-level S18A-25-03-530 or later (available from ISTA 4.52.15 SDP, planned for release on February 25,
2025)
Important Note: It is imperative that programming is carried out with the above- mentioned, or a
more recent I-level!
Note that ISTA will automatically reprogram and code all programmable control modules that do not have
the latest software.
Please note the programming information in the workshop system and the corresponding notes in the user
documentation.

PARTS INFORMATION

Refer to SI B10 02 15 for label ordering information.

LABEL INSTRUCTIONS
After the vehicle has been checked and corrected, obtain a label and with the indelible marker provided,
legibly print the Recall name, Recall number, and dealer code (5 digits) on the “Emissions Recall Campaign
Completed Label” (see illustration). Peel the label from its backing and affix it to the right (passenger) rear
side of the hood in the engine compartment, close to windshield.

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16 01 25_EMISSIONS RECALL 25E-A01: INTEGRATED FUEL MODULE

For California centers only: It is required by the California Code of Regulations that an executed orange
"Vehicle Emission Recall - Proof of Correction" certificate (SD92-084, see illustration) be provided to each
customer (for vehicles registered in the state of California), once the Recall on his/her vehicle has been
completed.

CLAIM INFORMATION
During this workshop visit, the affected vehicle may also show one or more programming and encoding Technical Campaign
repairs open, the programming and encoding procedure may only be invoiced one time.
Select this open Technical Campaigns to perform and submit for updating the vehicle to the required I-level or
higher instead when applicable (This includes 00 00 006 or 00 00 556, 61 21 528, and 61 00 730).
Please be sure to also perform any additional before and/or after work (including attaching labels) as required by
the other open campaigns on the vehicle. Close any other open programming and encoding Campaign repairs as
outlined in the corresponding Service Information Bulletin.

As determined by the above, reimbursement for this Action will be via normal claim entry by selecting and
submitting for the work package information below that applies.

Plusposition (+)

Main work

Completion before the first vehicle delivery to a customer (New in-stock/No inservice date), or the vehicle is already in the workshop for another reason
and/or repair, identified by the “(Plusposition)” reference in the descriptions
below.
The vehicle arrives for this Action, no other Main work will be
performed/claimed during this workshop visit, identified by the “(Main work)”
reference in the descriptions below.

Below are the special flat rate labor operation code choices for this action.
Repair Code:

0016890200

G2x B48P B58N Program control units (electric fuel
pump)

Remote Software Upgrade (RSU) Status - Ready to be Installed.

Work Package
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Labor Operation
Description
Copyright
©2025 BMWeBay logo of North America, Inc.

Labor Allowance
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#5

16 01 25_EMISSIONS RECALL 25E-A01: INTEGRATED FUEL MODULE

00 78 586

Remote Software Upgrade performed
(Plusposition)

2 FRU

00 78 073

Remote Software Upgrade performed
(Main work)

3 FRU

Or:
#6
Or:
Vehicle Programming and Encoding

Work Package
#1

Labor Operation Description

Labor Allowance

00 78 537

Programming and encoding the vehicle
control units, includes Carrying out
vehicle test (00 00 556/61 21 528)
(Plusposition)

00 78 033

Programming and encoding the vehicle
control units, includes Carrying out
10 FRU
vehicle test (00 00 006/61 21 528) (Main
work)

8 FRU

Or:

#2

Or the:
Vehicle is already at the Specified Target Integration Level or Higher
Work Package

#3

Labor Operation Description

Labor Allowance

00 78 538

Either in conjunction with another
campaign/repair prior to or during
this workshop visit (The RSU is
excluded), the vehicle is already at the 1 FRU
specified Target integration level or
higher, no repair is necessary
(Plusposition)

00 78 034

Either in conjunction with another
campaign/repair prior to or during
this workshop visit (The RSU is
excluded), the vehicle is already at the 1 FRU
specified Target integration level or
higher, no repair is necessary (Main
work)

Or:

#4

Only one of the flat rate labor operation codes listed above can be used for claim submission/reimbursement purposes. Also,
only one Main work flat rate labor operation code can be claimed per workshop visit.

Claim Repair Comments
Only reference the SIB number and the work package (Pkg) number performed in the technician’s RO notes and in the claim
comments (For example: B16 01 25 WP 1), unless otherwise required by State law.
Programming and Encoding – Additional Work (RO and Claim Comments Required)

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16 01 25_EMISSIONS RECALL 25E-A01: INTEGRATED FUEL MODULE

This procedure automatically reprograms and encodes any vehicle control modules that do not have the latest software Ilevel.

If one or more control modules fail during the reprogramming procedure, claim the required consequential
repair work procedures to address this issue (including performing the IRAP Control Unit Recovery first as
required, refer to the SIB in AIR) under the Repair Code in this bulletin together with the corresponding labor
operation codes and their flat rate unit (FRU) allowance(s), including the diagnosis* that applies.
Please explain the additional work procedures that were performed (The why and the what) on the repair order and in the
claim comments.

For covered repairs that addresses preexisting control module failures that occurred prior to performing this
repair-related programming and encoding procedure, claim this work with the Repair Code listed in AIR
together with the corresponding labor operation codes and their flat rate unit (FRU) allowance(s), including
the diagnosis* that applies.
(*) Based on which one applies to your center, please refer to SI B01 01 20 or B01 07 20 for the applicable procedure for
documenting, claiming, and explaining, on the RO and in the claim comments, your diagnosis work time (WT), job/repair
work time (WT), and the vehicle repairs your center performed, unless otherwise required by State law.

FEEDBACK REGARDING THIS BULLETIN
Technical Feedback
Warranty Feedback
Parts Feedback

To submit feedback for the technical topic of this bulletin: Submit your
feedback in the rating box at the top of this bulletin
To submit feedback for the CLAIMS section of this bulletin: Submit an IDS
ticket to the Warranty Department, or use the chat available in the
Warranty Documentation Portal
To submit feedback for the PARTS section of this bulletin: Submit an IDS
ticket to the Parts Department

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16 01 25_EMISSIONS RECALL 25E-A01: INTEGRATED FUEL MODULE

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TSB/Document ID: B160125

Replacement Service Bulletin Number:

MFR Communication Date: 2025-05-05

MFR Internal Campaign ID/Software Version: 0016890200

Communication Type: Emissions

NHTSA Components: FUEL/PROPULSION SYSTEM

MFR Component System:

MFR Component Subsystem:


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