respond via the previously opened DISS query and await feedback before conducting any further work ensuring the following
question is answered and included within the DISS query
Question:
Did the drop door glass operational issue occur when opening or closing the door
Or
Whilst operating the applicable window?
NOTICE
NOTE TO PRODUCT SUPPORT: In the event a DISS query is received with a complaint relating to drop glass operational
issues after the instructions within this TPI have been conducted to completion and the issue is still evident, please second

level the DISS query to the Body and Trim Senior Engineer and await feedback before responding to the retailer

Warranty
Warranty type
110 or 910
Damage service number
64 38
Damage code
00 12
Time to conduct initial checks
Labour operation code
64 38 02 00
Time
30 TU
Time to conduct window seal checks
Labour operation code
57 63 01 01
Time
20 TU
Time to conduct the front and rear glass set procedure (left and right hand side)
Labour operation code
64 40 16 01
Time
620 TU
Water leak test
Labour operation code
64 38 01 99 (Use this code when conducting the water leak test)
Time
20 TU
Post repair road test
Labour operation code
01 21 00 01
Time
30 TU

Required Parts and Tools
Reference ETKA where required

#

Side glass measurements GT 25MY for Campaign ED18
Interlock (Z-Axis)

Vehicle Position

Dimension -X- Before SVM

A 50 mm from division bar
B 150 mm from division bar

Front quarter glass
Front of door drop glass

7.5 mm ± 1 mm
8 mm ± 1 mm

C 50 mm from rear of door drop glass

Rear of door drop glass

8 mm ± 1 mm

D 50 mm from rear drop glass division bar

Front of rear quarter glass

8 mm ± 1 mm

E 50 mm from rearmost section of rear drop glass

Rear of rear quarter glass

8 mm ± 1 mm

Interlock (X-Axis)

Vehicle Position

Dimension -X- Before SVM

4 50 mm from the top of the window

Rear door quarter glass
strip to front door drop
glass edge

11 mm ± 1 mm

5 50 mm from the waistrail seal

Rear door quarter glass
strip to front door drop
glass edge

11 mm ± 1 mm

Profile (Y-Axis)

Vehicle Position

Dimension -X- Before SVM

1 50 mm from division bar

Front quarter glass

10 mm ± 1 mm

2 150 mm from division bar

Front of door drop glass

10 mm ± 2 mm

3 50 mm from rear of door drop glass

Rear of door drop glass

10 mm ± 2 mm

6 50 mm from rear drop glass division bar

Front of rear quarter glass

10 mm ± 2 mm

7 50 mm from rearmost section of rear drop glass

Rear of rear quarter glass

10 mm ± 2 mm

8 50mm forwards of rear of front drop glass (waist
rail gap)

Rear of door drop glass

5mm ± 1mm

9 50mm rearward of front of rear drop glass (waist
rail gap)

Front of rear quarter glass

5mm ± 1mm

Profile (Y-Axis)

Vehicle Position

Dimension -X- Before SVM

4 50mm from top of division bar

Front drop glass to rear
quarter glass

+0 mm / – 2.5 mm

5 50mm from bottom of division bar

Front drop glass to rear
quarter glass

+0 mm / – 2 mm

After SVM

After adjustment (if
required)

After SVM

After adjustment (if
required)

After SVM

After adjustment (if
required)

After SVM

After adjustment (if
required)

#

Side glass measurements GTC 25MY for Campaign ED18
Interlock (Z-Axis)

Vehicle Position

Dimension -X-

1 50 mm from division bar
2 100 mm from division bar

Front quarter glass
Front of door drop glass

7.5 mm ± 1 mm
8.5 mm ± 1 mm

3 50 mm from rear of door drop glass

Rear of door drop glass

8.5 mm ± 1 mm

6 50 mm from rear drop glass division bar

Front of rear quarter glass

8.5 mm ± 1 mm

7 100 mm from where the hood meets the brightware Rear of rear quarter glass

Vehicle Position

Dimension -X-

4 50 mm from the top of the window

Rear door quarter glass strip to
front door drop glass edge

11 mm ± 1 mm

5 50 mm from the waistrail seal

Rear door quarter glass strip to
front door drop glass edge

11 mm ± 1 mm

Interlock (X-Axis) Roof Down

Vehicle Position

Dimension -X-

4 50 mm from the top of the window

Rear door quarter glass strip to
front door drop glass edge

11 mm ± 1 mm

5 50 mm from the waistrail seal

Rear door quarter glass strip to
front door drop glass edge

11 mm ± 1 mm

Profile (Y-Axis)

Vehicle Position

Dimension -X-

1 50 mm from division bar

Front quarter glass

10 mm ± 1 mm

2 100 mm from division bar

Front of door drop glass

14 mm ± 2 mm

8 50mm forwards of rear of front drop glass (waist
rail gap)

Rear of door drop glass

5mm ± 1mm

9 50mm rearward of front of rear drop glass (waist
rail gap)

Front of rear quarter glass

5mm ± 1mm

Profile (Y-Axis) Roof Up

Vehicle Position

Dimension -X-

4 50mm from top of division bar

Front drop glass to rear quarter
glass
+0 mm / – 2.5 mm

5 50mm from bottom of division bar

Front drop glass to rear quarter
glass
+0 mm / – 2 mm

Profile (Y-Axis) Roof Down

Vehicle Position

5 50mm from bottom of division bar

After SVM

After adjustment (if
required)

Before SVM

After SVM

After adjustment (if
required)

Before SVM

After SVM

After adjustment (if
required)

Before SVM

After SVM

After adjustment (if
required)

Before SVM

After SVM

After adjustment (if
required)

Before SVM

After SVM

After adjustment (if
required)

10 — 16mm

Interlock (X-Axis) Roof Up

4 50mm from top of division bar

Before SVM

Dimension -X-

Front drop glass to rear quarter
glass
+0 mm / – 2.5 mm
Front drop glass to rear quarter
glass
+0 mm / – 2 mm