WORK INSTRUCTIONS
MODEL Z PANTRY LIGHT RELAY
INSTALLATION INSTRUCTIONS

BRINKLEY

WI] WI-008-2025 Model Z Pantry Light Relay Installation Instructions

PRODUCT?) Model Z 5th Wheel REVISION:|REV-A

DATE; January 17,2025 LABOR RATE;} 0.2 Hrs (Use FRC 63060C)

Pantry Light Relay Installation

In certain models and floor plans, Brinkley RV has identified a concern with the pantry light switch operating
intermittently. The following are detailed instructions for installation of a new magnet switch and relay to
address this concern.

Safety:

Safety is and should always be observed when performing any type of repair. ANSI (American National
Standards Institute) has created a standardized labeling system for different levels of safety and danger. The label
below provides information regarding those levels of danger, and should be observed and adhered to at all times.

4 DANGER

This indicates an imminent hazard that, if not avoided or handled correctly, will result in death or serious
injury.

The “WARNING” symbol above is a sign that a procedure has a safety risk involved and may cause death, serious
personal injury, severe product and/or property damage if not performed safely and within the parameters set
forth in this document.

The “CAUTION” symbol above is a sign that a procedure has a safety risk involved and may cause personal injury,
product and/or property damage if not performed safely and within the parameters set forth in this document.

+ NOTICE

This is used to address best practices that should be utilized and do not commonly result in injury but may
lead to property damage if not careful.

Work Instructions: W1-008-2025 Model Z Pantry Light Relay Installation Instructions
Revision Level: REV-Al

Product: Model Z 5th Wheel

Page 1 of 5

BRINKLEY

TOOLS REQUIRED:
Wire Cutters VS
Wire Strippers

Wire Crimpers

Flashlight

Ladder

Pencil/Pen (Not pictured)

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PARTS INFORMATION
Model Z Pantry Light Relay Kit # K115493

DONO UE

102466 1

100932 Magnet Switch 1

100973 10-12 Female Spade Wire Terminal (Yellow) 2

111040 18-22 Female Spade Wire Terminal (Red) 2
WI-008-2025 WORK INSTRUCTIONS 1

Use caution when working on the electrical system, especially when using metal tools. When a metal tool
encounters a live, powered source it will cause the system to short circuit potentially resulting in personal injury,
property damage, explosion, or fire.

Always wear Personal Protection Equipment (PPE), such as eye protection, ear protection, gloves and possibly
a full face shield depending on the nature of the task to be performed.

Work Instructions: WI-008-2025 Model Z Pantry Light Relay Installation Instructions
Revision Level: REV-A|

Product: Model Z 5th Wheel

Page 2 of 5|

BRINKLEY

WORK INSTRUCTIONS:

READ AND UNDERSTAND ALL INSTRUCTIONS PRIOR TO BEGINNING WORK.
Locate and remove 15A fuse for the pantry light in the 12V fuse panel.
Open the pantry door wide.

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Mark the location of the pantry switch magnet on the door jamb with a pencil and note the orientation of
the magnet switch (Figure 1A).

w

Setup the ladder in front of the pantry to access the top of the pantry cabinet.
6. Climb the ladder and locate the wiring for the pantry light and magnet switch (Figure 2).

4 WARNING

Read and follow all the manufacturer’s instructions and labels on the stepladder. Maintain a 3-point contact (two
hands and a foot, or two feet and a hand) when climbing/descending a ladder. Stay near the middle of the ladder
and face the ladder while climbing up/down. Keep ladders free of any slippery materials. Only put ladders on a
stable and level surface that is not slippery. Failure to follow these instructions may result in personal injury or
property damage.

Figure 1 Figure 2

aa Work Instructions: W1-008-2005 Model Z Pantry Light Relay Installation Instractiong
LESS. Revision Level: REV-A|
BRINKLEY Product: Model Z 5th Wheel
Page 3 of 5|

7. Remove the wiring bundle from the plastic wiring clip (Figure 3A).

+ NOTICE

Use care when removing the wiring bundle from the plastic clip so as not to damage the clip. A new clip is not
provided in the parts kit.

8. Disconnect the magnet switch wiring (Figure 3B) from the Wago connectors (Figure 3C) and disconnect
the Wago connectors from the other wiring. Discard the Wago Connectors.

9. Reach down into the pantry cabinet and remove the magnet switch from the door jamb. It is held on by an
adhesive strip on the back of the magnet switch.

10. Pull the magnet switch wires through the hole in the cabinet ceiling and then discard the magnet switch
and wiring.

11. Remove the paper backing from the adhesive strip on the back of the new magnet switch (Figure 4A)
(P/N 100932) and install the magnet switch on the door jamb in the same location and orientation as the
previous one.

Figure 4

12. Feed the magnet switch wiring up through the hole in the cabinet ceiling.
13. Climb the ladder.
14. Using the wire strippers, remove the wire insulation from the new magnet switch wiring and if necessary,

the existing light and power wiring. The existing light and power wiring should already have the insulation
removed from the initial installation.

’ ‘Work Instructions: “WI-008-2025 Model Z Pantry Light Relay Installation Instruction:
AES. Revision Level: REV-Al
BRINKLEY Product: Model Z 5th Wheel}
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