NHTSA ID Number: 11012863
Manufacturer Communication Number: TB-25-76-01
TSB/Document Date: 2025-01-15
Summary
Update Remedy for possible wind noise complaint and door effort on opening
Technical Service Bulletin
TB-25-76-01
MODEL: Karma Revero GT and GTS, GS-6 and 2025 Karma Revero
TITLE: Front Door Glass Fitment Inspection and Adjustment
DATE: January 2025
PRIORITY: On Complaint
MARKET REGION: North America
PURPOSE: Remedy for possible wind noise complaint and door effort on opening
The front door glass may not sit flush at the DLO and B-pillar location. The following procedure is to
highlight the possible adjustments to correct this concern (fig 1).
fig 1
1. Verify condition of window glass, it must sit flush against the seals on the body when in the full up
position and the door closed. The gap to appliqué should be 10 to 11.5mm and parallel along the glass
edge.
Adjustment requires the glass clamp screws to be loosened, glass adjusted and re-tightened to 10Nm.
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma
retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.
Page 1 of 8
January 2025
Technical Service Bulletin
TB-25-76-01
MODEL: Karma Revero GT and GTS, GS-6 and 2025 Karma Revero
TITLE: Front Door Glass Fitment Inspection and Adjustment
DATE: January 2025
2)
Remove interior door trim panel
3)
Remove the the bottom plugs, inspect the lower regulator mounts.
Verify the regulator is fastened securely (10 +/- 2Nm) and seated in the slots
appropriately for the fittings and adjustment (fig 2a, fig 2b).
Replace the nuts with the available serrated nut, C144200103200 (fig.3).
fig 2a
fig 3
fig 2b
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.
Page 2 of 8
January 2025
Technical Service Bulletin
TB-25-76-01
MODEL: Karma Revero GT and GTS, GS-6 and 2025 Karma Revero
TITLE: Front Door Glass Fitment Inspection and Adjustment
4)
DATE: January 2025
Adjust rear regulator mount, outboard as far as required to ensure proper glass alignment (fig
4a, 4b). Maintain clearance from the side impact bar, to avoid any interference (contact) or rattles.
Shown here is a door without regulator or harnesses to highlight the interior parts (fig 5).
There should be no rattles when the door is closed or shut with more force than is required with
the glass up and glass down.
fig 4a
fig 4b
fig 5
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.
Page 3 of 8
January 2025
Technical Service Bulletin
TB-25-76-01
MODEL: Karma Revero GT and GTS, GS-6 and 2025 Karma Revero
TITLE: Front Door Glass Fitment Inspection and Adjustment
5)
DATE: January 2025
Check the upper regulator mounts for shims- if required remove shims to check adjustment
this may be sufficient (fig 6a). However verify that glass movement speed, up and down in
the channel is not affected, as the glass may now contact the seal and create some drag.
You may find one (1) or (2) shims in each position, trial should first be done removing 1 shim and
checking glass to B pillar flushness and for satisfactory glass speed, if this is still unsatisfactory
remove the second shim and recheck.
fig 6a
A bare door assembly shown here to better identify the regulator mount position (fig 6b).
fig 6b
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.
Page 4 of 8
January 2025
Technical Service Bulletin
TB-25-76-01
MODEL: Karma Revero GT and GTS, GS-6 and 2025 Karma Revero
TITLE: Front Door Glass Fitment Inspection and Adjustment
4)
DATE: January 2025
The correct window spanner tool will be used part number C161102500300 (fig 7a) Note: the
correct dimension as shown. (247cm from center line to the center of square at end of tool.)
The torque wrench and window spanner tool are attached to measure the proper installation
torque which should be at 6.1 Nm side door glass clamp as shown (fig 7b, 7c)
For the fixed glass clamp torque is 5.0Nm
- the recommended tool is: CDI Torque Products 2401CI3 1/4” Drive (24-240 In.Lb)
Computorq 3 ElectronicTorque Wrench, 1/4-Inch, available locally. (Use of a 3/8” to ¼” drive is
needed.) As the final check use the spanner and torque combination to verify applied fastening
torque as shown (fig 7c fig 7d).
247 mm
fig 7d
fig 7a
fig 7b
fig 7c
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.
Page 5 of 8
January 2025
Technical Service Bulletin
TB-25-76-01
MODEL: Karma Revero GT and GTS, GS-6 and 2025 Karma Revero
TITLE: Front Door Glass Fitment Inspection and Adjustment
DATE: January 2025
If you have an old style window spanner with the “FST-6001” marking this is longer than specification.
The respective torque value will be altered to match.
Torque for the side clamp which should be at 5.0 Nm as shown (fig 7b, 7c respectively)
the fixed glass clamp torque is 4.1 Nm.
Please note the size difference of the two spanners the correct C161102500300 is the shorter correct tool (fig
8a, 8b).
C161102500300
FST-6001
fig. 8a
375 mm
FST-6001
fig. 8b
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.
Page 6 of 8
January 2025
Technical Service Bulletin
TB-25-76-01
MODEL: Karma Revero GT and GTS, GS-6 and 2025 Karma Revero
TITLE: Front Door Glass Fitment Inspection and Adjustment
DATE: January 2025
6) To verify the correction press the glass against the seal as shown (fig 9a)
-Door should be closed, but not shut, on the 2nd latch before closing
-apply pressure to the rear corner of the front window and measure door to body gap this is
expected to be 12-16mm (fig 9b) check the indicated areas for wih the door fully closed, to inspect
and verify the correct gaps as well in fig 10.
If all available adjustments do not solve the concern – create a TSS case, for instructions on how to
proceed.
fig. 9a
Front & Rear Glass to B-Pillar
1. Gap F/A 10+/- 1.5mm and //W/in 1.0
2. Flush 0.5 +/- 0.75 front
fig. 9b
3. Flush -0.5mm =/- 0.5mm rear
fig. 10
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.
Page 7 of 8
January 2025
Technical Service Bulletin
TB-25-76-01
MODEL: Karma Revero GT and GTS, GS-6 and 2025 Karma Revero
TITLE: Front Door Glass Fitment Inspection and Adjustment
PARTS REQUIRED:
PART NUMBER
C144200103200
DATE: January 2025
DESCRIPTION
Nut-Hex FL Serrated M6 x 1.0 x 16.0 PC8
QTY
Max. of 4
(2 per front door)
SHOP SUPPLIES:
DESCRIPTION
CDI 2401CI3 ¼” DR 24-240 IN.Lb Computorq 3 Digital- Torque wrench
SPECIAL TOOLS:
PART NUMBER
DESCRIPTION
C161102500300
Window Spanner
PART NUMBER
DESCRIPTION
C144200107200
Hex Nut
CAUSAL PART:
LABOR CODES: Claim per window adjusted.
CODE
DESCRIPTION
Door glass alignment
76-01-05-00
(one side)
TIME
DEFECT CODE
0.8
76-01-01-13
SUBLET:
CODE
N/A
DESCRIPTION
AMOUNT
WARRANTY DISPOSITION: This repair is covered under the New Vehicle Limited Warranty, in effect
for five (5) years from the in-service date with no mileage limitation.
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.
Page 8 of 8
January 2025
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TSB/Document ID: TB-25-76-01
Replacement Service Bulletin Number:
MFR Communication Date: 2025-01-15
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY
MFR Component System: window
MFR Component Subsystem: NVH
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