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NHTSA ID Number: 11011550

Manufacturer Communication Number: SD-61-4963

TSB/Document Date: 2024-12-06


Summary

Bendix Wingman Fusion FLR-21 Radar Sensor Service Data, troubleshooting and diagnostics guide.


4. S
elect “Print Preview” to generate and save the report.

Print DTC Report

Print Preview of the DTC Report

Submit DTC Report

F2: How to Read the Bendix® Wingman® Advanced™ System Diagnostic Trouble Code (DTC)
Reports with Bendix® ACom® Diagnostic Software
1. Connect a current version of the BendixeBay logo® ACom®
Diagnostic Software with the vehicle.

2. O
nce the roll call is complete, you can view active and inactive
DTCs and clear DTCs from all vehicle components or only from
a selected Bendix controller.

3. To read and clear DTCs from all vehicle components at
4. To read and clear DTCs from a specific BendixeBay logo Electronic
the same time, select the vehicle on the roll call and click
Control Unit (ECU), select the Bendix ECU on the roll call and
‘“Clear Faults.”
click “Clear Faults.”

Call the Bendix Tech Team at 1‑800‑AIR‑BRAKE (1‑800‑247-2725), option 2, for troubleshooting assistance.

60

Appendix F

APPENDIX G - HOW TO READ KEY SYSTEM INDICATORS
AND RESET ALIGNMENT VALUES
Appendix G
How to Read Key System Indicators and Reset Alignment Values
Read System Key Indicators (Configuration)

1. Connect to a current version of the Bendix® ACom® Diagnostic Software and select “Bi-Directional” from the main menu.
2. Select the FLR20 controller from the menu.
3. Select the “Wingman FLR Configuration” from the available tests, which will display all the FLR-21 configuration parameters.

System Key Indicators
Refer to
Section:

Attribute

Description

ACC Lateral
Mounting Offset

This value should equal 0 if the radar sensor is mounted on the center line of the
vehicle. If the service technician believes the radar sensor should be mounted offset
from center, call 1-800-AIR-BRAKE (1-800-247-2725), option 2.

Stationary Object This is a status indicator for the function of stationary object warning. Available for use
Warning Indicator in Bendix® Wingman® Advanced™ system versions since 2010.
Following
Distance Alert
(FDA) Table

This indicates the distance setting and FDA that are configured for the vehicle. Refer
to Table 7 for setting information.

Appendix A
1.8
Appendix J

How To Reset The “Alignment Value”

1. In the “Bi-Directional” menu, select the FLR20 controller.
2. Select the “Reset Lateral Alignment Value” from the available tests.
3. Follow the instructions on the window and click “Reset.”
4. Cycle the vehicle ignition power to complete the process.

Call the Bendix Tech Team at 1‑800‑AIR‑BRAKE (1‑800‑247-2725), option 2, for troubleshooting assistance.

Appendix G

61

APPENDIX H- HOW TO CHANGE THE FOLLOWING DISTANCE ALERT
(FDA) SETTINGS AND ENABLE MOMENTARY BEEPING
Appendix H
How to Change the Following Distance Alert (FDA) Settings and Enable Momentary Beeping
Read Key System Indicators (Configuration)
1. Connect a current version of Bendix® ACom® Diagnostic Software and select “Bi-Directional” from the main menu.
2. Select the FLR20 controller from the menu.
3. Select the “Wingman FLR Configuration” from the available tests, which will display all the FLR20 configuration parameters.
4. To update the FDA settings, enter the desired value in “Update Value” and select “Write Values.”
5. Turn the “Momentary FDA” on or off as needed and select “Write Values.”

Call the Bendix Tech Team at 1‑800‑AIR‑BRAKE (1‑800‑247-2725), option 2, for troubleshooting assistance.

62

Appendix H

APPENDIX J - SITUATIONS THAT MAY CAUSE FALSE ALERTS BY THE
BENDIX® WINGMAN® FUSION™ SYSTEM

Appendix J
The following charts illustrate situations that may cause false alerts. The BendixeBay logo® Wingman®
Fusion™ system may unexpectedly issue warnings, apply braking, or not respond.

Obscured
Traffic
Signs
Driving
Through a
Curve or an
Exit Ramp

Other
Vehicles
Partially
Inside the
Lane of
Travel

Lane Changes and
Dynamic Steering Input
Stationary
Objects

Turning Vehicles

Call the Bendix Tech Team at 1‑800‑AIR‑BRAKE (1‑800‑247-2725) option 2, for troubleshooting assistance.

Appendix J

63

APPENDIX K - SYSTEM OPERATION
K1.0 OPERATION SECTION
K1.1 IMPORTANT SAFETY INFORMATION

K1.2 WHEN NOT TO USE THE BENDIX®
WINGMAN® FUSION™ SYSTEM
ACTIVE CRUISE CONTROL
WITH BRAKING

Read and follow the General Safety Guidelines shown on
page two of this document.

The active cruise control with braking feature in the
Bendix® Wingman® Fusion™ system is automatically
ready when normal cruise control is set.

Bendix safety technologies complement safe driving
practices. No commercial vehicle safety technology
replaces a skilled, alert driver exercising safe driving
techniques and proactive, comprehensive driver
training. Responsibility for the safe operation of the
vehicle remains with the driver at all times.

This vehicle’s cruise control must be used only in the
same conditions that are normally recommended for
ordinary cruise control. As noted below, there are certain
situations when cruise control should NOT be used.

This vehicle’s cruise control must be used only in the same
conditions that are normally recommended for ordinary
cruise control.
Vehicle manufacturers may use alerts, messages, and
dash arrangements that vary from the examples shown
here. Consult the vehicle operator’s manual for applicable
details regarding use and operation.

• Inclement Weather/Low Visibility
Situations – Do not use cruise control
in inclement weather or low visibility
conditions such as rain, snow, smoke, fog,
ice or other severe weather conditions that
may affect the performance of the Bendix
Wingman Fusion system.
• Dense Traffic – Do not use cruise control
in heavy traffic.
• Sharp Curves and Winding Roads –
Do not use cruise control when traveling
sharply curved or winding roadways.
CAUTION: Road curvature may impact
the radar’s ability to track vehicles ahead
in the same lane.
• Entrance or Exit Ramps – Do not use
cruise control when entering or exiting
roadways.
• Downhill Grades – Do not use cruise
control on downhill grades.
• Construction Zones – Do not use cruise
control in construction zones.
• Off-Road – Do not use cruise control in
off-road conditions.
• Smaller Forward Vehicles – Smaller
vehicles, such as motorcycleseBay logo or certain
types of trailers, may be difficult for
the radar to identify. It is the driver’s
responsibility to be aware of these types
of vehicles and to slow down if necessary.
Visit the Wingman Fusion web page – under the Products tab of
B2Bendix.com – for more information, along with any updates to
these limitations and restrictions.

64

Appendix K

The Bendix AutoVue system supplies feedback to
the driver during Lane Departure Warning (LDW)
incidents using audible alerts and/or seat vibrations.
In the Bendix Fusion system, the camera supplies
supplemental visual data that – along with the radar
sensor – helps the system generate data about the
traffic and environment around the vehicle.

K1.3 AUTOMATIC FOUNDATION
BRAKE APPLICATIONS
The vehicle automatically manages foundation brake
priorities among the various vehicle systems that use the
foundation brakes, such as the Bendix® Wingman® Fusion™
system, BendixeBay logo ® ESP ® Electronic Stability Program,
Bendix® ATC (Automatic Traction Control) and Bendix®
ABS (Antilock Braking System).

3.

NOTE: Cruise Control will automatically cancel whenever
the Wingman Fusion system applies the foundation brakes.
The driver can verify that the cruise control is disengaged
by observing that the cruise-enabled icon is no longer
illuminated. The driver must resume or set cruise control
in order to regain normal cruise control functionality and
to reengage the active cruise control with braking feature
of the Fusion system.

A Bendix ESP EC-80 Controller – located in the cab
of the vehicle – controls the antilock braking and full
stability functions for the vehicle, using a set of wheelspeed, yaw, steering-angle and load sensors. In the
Bendix Wingman Fusion system, the Controller also
manages any actions requested by the Fusion system.
See Figure K3.

Additional information, and complete troubleshooting
procedures for the Bendix® ESP® EC-80™ Controller, can
be found in the Bendix Service Data Sheet SD-13-4986.

K1.4 SYSTEM COMPONENTS

Figure K3 – Component: Bendix ESP EC-80 Controller

The Bendix Wingman Fusion system. (See Figure 2) has
five major components, plus indicator switches and lamps.

4.

1.

A Bendix™ FLR-21™ radar is located at the front of the
vehicle – either on the bumper or just behind it on a
cross-member. See Figure K1.

A SafetyDirect® by Bendix CVS processor – located
close to the camera in the cab of the vehicle –
typically in an over the windshield compartment.
See Figure K4.

Figure K4 – Component: SafetyDirect Processor

The processor communicates data to the vehicle’s
telematics system for relay to the web servers.

Figure K1 – Component: Radar Sensor

The radar sensor is pre-aligned at the factory and
no adjustment should be needed. If the radar sensor
becomes misaligned (or a Diagnostic Trouble Code
[DTC] is issued), either a message – or light on the
dash, depending on the vehicle – lets the driver know
that service is needed.
2.

5.

An interface to communicate between the driver and
the Bendix Wingman Fusion system. Depending on
the OEM, the Bendix™ Driver Interface Unit (DIU™)
is used, or system messages are displayed via the
vehicle dashboard. See Figure K5.

A Bendix™ AutoVue® FLC-20™ Camera is a visible-light
spectrum camera mounted near the top and center of
the windshield of the vehicle. See Figure K2.

Camera Lens

Figure K5 – Bendix Driver Interface Unit (DIU™)

A set of visual, text, and audible indicators and alerts
will be provided by the Bendix DIU or OEM dash
display. For more about the Bendix DIU, refer to
Appendix B.

Figure K2 – Component: Camera
Appendix K

65

Vehicle
Sensors

Bendix™ Driver
Interface Unit
(DIU™)

Bendix®
ESP® EC-80™
Controller

J1939

J1939

Ground
Ignition 12V

6 - J1939 Low
1 - J1939 High

4 - J1939 High / 3 - J1939 Low
1 - Battery

3
8 - Ignition
5 - Ground

9 - Ignition
8 - Ground
6 - Fusion Private Com. Low

7 - Fusion Private Com. Low / 2 - Fusion Private Com. High

7 - Fusion Private Com. High
2

4
9
10

LDW

5

(Enable/
Disable) Switch

Bendix™ FLR-21™ Radar Sensor

Bendix™ AutoVue® FLC-20™ Camera

Battery 12V

Radio
Mute
Video
GND (A)

SafetyDirect® by Bendix CVS Processor

1 - Battery

Connection

RS232 RX (C)

9 - Ignition
16 - Ground

Disconnect Harness
Here if OBC/T is Not in
Use. Refer to page 12.

13 - Fusion Private Com. Low
12 - Fusion Private Com. High
7 - Switch Input
8 - LSD Out (Mute)

OBC/T

5 - J1939 High
6 - J1939 Low

On Board Computer
(OBC)/Telematics
System

3 - RS232 TX
4 - RS232 RX
11 - Speaker Right (-)

Speakers

2 - Speaker Common (+)
10 - Speaker Left (-)
15 - Haptic Left

Vibrating Seat
Motors

14 - Haptic Right

Figure K6 – Main Bendix® Wingman® Fusion™ System Component Schematic
66

Telematics

RS232 TX (B)

Appendix K

Also refer to the Indications and Alerts section of
Appendix K for more detailed information about the alerts.

K1.5 DASH SWITCHES AND LAMPS
Each OEM typically has a different arrangement to
display the system status and to allow the driver to
temporarily disable the Lane Departure Warning
(LDW) system. Refer to the OEM Operator’s Manual
for any system indicator lamp(s). See Figure K7 for
some examples of OEM icons used at the time this
document was published.
Dash/Switch Icon.

InternationaleBay logo®

KenwortheBay logo®

PeterbilteBay logo®

VolvoeBay logo®

Refer to Section 2, “Troubleshooting," for more information.
See Figure K6 for a wiring schematic showing the
connections between the various system components.

K1.7 ACTIVATE THE BENDIX
WINGMAN FUSION SYSTEM
ACTIVE CRUISE CONTROL
To have the benefits of the active cruise control feature of
the Fusion system, the vehicle’s regular cruise control must
be switched on. See Figure K9 for examples of switches
that may be used.

(The design will
vary by vehicle
OEM. In some
cases, the switch
and lamps may be
separate.)
MackeBay logo®

* All trademarks shown here are the property of their
respective owners and are used for reference only.

Figure K7 – Dash Switch Icons

Figure K9 – Examples of Cruise Control Switches

K1.6 TEMPORARILY DISABLE THE LANE
DEPARTURE WARNING (LDW)

When the vehicle reaches the desired cruise speed, the
driver presses the cruise control set switch to activate the
system. The Wingman Fusion system will then engage and
help the driver maintain a set following distance behind the
vehicle traveling in front.

To avoid erroneous LDW warnings in areas such as work
zones – where the road markings present might cause
false alerts – Bendix® Wingman® Fusion™ systems feature
an enable/disable switch, either the Bendix design shown
below or a similar OEM switch. Applying the switch will
suppress alerts for fifteen minutes; the system auto-resets
afterwards.
The design will vary by
vehicle OEM. The switch and
lamps may be separate.

Once the cruise control speed is set, a cruise-enabled icon
(or similar) will illuminate on the instrument panel. If the
cruise-enabled or set (or similar) icon does not illuminate,
the Fusion system may not function normally. Refer to the
vehicle operator’s manual to double-check the location of
the icon, and for further troubleshooting information. There
will typically be a bulb-check for the icon at vehicle start-up.
The driver can switch off the Bendix Wingman Fusion active
cruise control system manually by either stepping on the
brake pedal or switching off the cruise control.

Figure K8 – Example of an LDW Enable / Disable Switch

Additionally, the system self-monitors and will set a
Diagnostic Trouble Code (DTC) that will typically alert
the driver using a similar icon on the dash display or by a
status lamp.

NOTE: It is possible that some Wingman Fusion applications
allow the cruise control to automatically resume after the
Wingman Fusion system applies the foundation brakes
during adaptive cruise. The driver is able to override the
auto resume feature by manually activating the brake pedal.

Appendix K

67

K1.8 WHAT TO EXPECT WHEN USING THE BENDIXeBay logo® WINGMAN® FUSION™ SYSTEM
Table K1, parts 1–2, illustrate what to expect from the Bendix® Wingman® Fusion™ system in various driving situations.
Typical system indications and actions to expect from the system are illustrated.

Part 1: All Driving Scenarios (Cruise Control is either “on” or “off”)
What to Expect
Situation

Typical System Indication/Alerts

Typical System Actions/Cautions

Stationary objects/vehicles ahead in the lane of travel
None.
A stationary – non-vehicle – object
is detected ahead in the lane in
which the truck is traveling.

A Stationary Object Alert (SOA)
may be issued up to three (3)
seconds prior to impact.

The driver must immediately act
to potentially avoid, or lessen the
severity of, a collision.

A stationary motor vehicle is
detected ahead in the lane in
which the truck is traveling.
NOTE: Factors that can
potentially affect the system’s
ability to identify a stationary
vehicle include: environmental
factors (sun glare, dim/
dark lighting conditions,
precipitation, fog, etc.); if
the vehicle is not a licensed
motorized vehicle; or certain
types of trailers.

If the vehicle is traveling above
10 mph / 16 kph, a Stationary
Vehicle Alert (SVA) may be
issued up to three-and-a-half
(3.5) seconds prior to impact.

The driver must immediately act
to potentially avoid, or lessen the
severity of, a collision.
If the Wingman Fusion system detects
that a collision is likely to occur, the
system may provide a warning and/or
apply the vehicle’s brakes, to lessen the
severity of, or potentially prevent impact.

Moving objects/vehicles ahead in the lane of travel

The vehicle comes up fast behind
a slower-moving detected forward
vehicle.

The Following Distance Alert
(FDA) will sound and a visual
message/icon typically appears
on the dash screen or Bendix™
Driver Interface Unit (DIU™)
display. Depending on how close
the vehicle approaches, the
system may initiate an Impact
Alert (IA) warning.

The detected forward vehicle
slows rapidly.

The Following Distance Alert

1...89101112...14

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TSB/Document ID: SD-61-4963

Replacement Service Bulletin Number:

MFR Communication Date: 2024-12-06

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

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