NHTSA ID Number: 11008023
Manufacturer Communication Number: SC315_TSB
TSB/Document Date: 2024-09-25
Summary
TECHNICAL SERVICE BULLETIN: VOLUNTARY EMISSIONS SERVICE CAMPAIGN: ENGINE INSPECTION AND REPLACEMENT (SC315) - This bulletin provides information to inspect and, if necessary, replace the engine sub assembly on certain 2024MY Sportage P/HEV vehicles produced from January 26, 2024 to February 5, 2024. The engine block
in the affected vehicles may contain a porous area in the casting which can cause a coolant leak. Over time, if the vehicle continues to operate with low coolant, the driver may experience an ‘Engine Overheat’ warning message displayed on the instrument cluster. Also, an engine that overheats may cause the vehicle to release air pollutants which exceed Federal and California standards. These standards were established to protect the public health and welfare from the dangers of air pollution.
GROUP
MODEL
Voluntary Emissions Service
2024MY
Campaign
Sportage P/HEV
(NQ5 P/HEV)
NUMBER
DATE
SC315
September 2024
VOLUNTARY EMISSIONS SERVICE CAMPAIGN
SUBJECT:
ENGINE INSPECTION AND REPLACEMENT (SC315)
This bulletin provides information to inspect and, if necessary, replace the engine sub assembly on certain
2024MY Sportage P/HEV vehicles produced from January 26, 2024 to February 5, 2024. The engine block
in
the affected vehicles may contain a porous area in the casting which can cause a coolant leak. Over time, if
the vehicle continues to operate with low coolant, the driver may experience an ‘Engine Overheat’ warning
message displayed on the instrument cluster. Also, an engine that overheats may cause the vehicle to release
air pollutants which exceed Federal and California standards. These standards were established to protect the
public health and welfare from the dangers of air pollution. Follow the procedure outlined in this publication
to inspect and, if necessary, replace the engine sub assembly on the applicable vehicle. Before conducting
the procedure, verify that the vehicle is included in the list of affected VINs.
NOTICE
Repair status for a VIN is provided on KDealer+ (Service → Warranty Coverage → Warranty
Coverage Inquiry → Campaign Information). Not completed Recall / Service Action reports are
available on KDealer+ (Consumer Affairs → Not Completed Recall → Recall VIN → Select Report),
which includes a list of affected vehicles.
A printed copy is for reference only; publication information can be updated at any time.
Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical
publications are listed in ‘Service Releases’ and has the latest service information that has been released.
Page 2 of 8
ENGINE INSPECTION AND REPLACEMENT (SC315)
SUBJECT:
Inspection Procedure:
1.
Remove the engine under cover (A).
A
+
2a.
Locate the engine block
area shown.
Locate and confirm the Engine Block
Lot
number stamping falls within the target lot
range.
2b.
Does the engine block
lot number stamping
fall within the target lot range?
•
No (OK): Take one clear KVID photo of
the Lot number including the RO
information.
No
further
action
required. Claim inspection only labor
op 240059I0.
•
Lot No.
24 01 23 13 54
Yes (NG): Take one clear KVID photo of
the Lot number including the RO
information, and then replace the
engine assembly by proceeding to the
‘Replacement Procedure’ on page 3.
TECH TIP
Year
Month
Hour
Min
(January 23, 2024 13:54)
Target Lot: K406 240122 2301 - K406 240123 1630
Use a flashlight if needed to identify
the numbering of the block stamping.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC315 Sportage P/HEV (NQ5) September 2024
Day
Page 3 of 8
ENGINE INSPECTION AND REPLACEMENT (SC315)
SUBJECT:
Replacement Procedure:
1.
Perform the ‘High Voltage Shut-Off Procedure’
(A) by referring to “Body Electrical System →
High Voltage Shut-Off Procedures → High
Voltage Shut-Off Procedures (Steps 1-2 Only)”
A
in the applicable Shop Manual on KGIS.
+
NOTICE
It takes at least 5
minutes
for
capacitor of the high voltage battery![]()
system to discharge completely.
WARNING
Failure to follow the High Voltage
Shut-off Procedure may result in
serious electrical injuries.
2.
Replace the engine sub assembly (B) by
referring to “Engine Mechanical System →
Engine and Transaxle Assembly → Engine and
Transaxle
Assembly
→
Removal
and
B
Installation” in the applicable Shop Manual on
KGIS.
3.
Reinstall all removed parts in reverse order of removal.
4.
Confirm normal vehicle operation.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC315 Sportage P/HEV (NQ5) September 2024
Page 4 of 8
SUBJECT:
ENGINE INSPECTION AND REPLACEMENT (SC315)
ATTENTION: THE PROOF OF CORRECTION CARD AND CAMPAIGN COMPLETION LABEL ARE
RESTRICTED ONLY TO DEALERS IN THE FOLLOWING STATES:
California, Connecticut, Delaware, Massachusetts, Maine, Maryland, New Jersey, New York, Oregon,
Pennsylvania, Rhode Island, Vermont, and Washington. See Parts Information below to order the Proof of
Correction Card and Campaign Completion Label from the PDC.
VEHICLE EMISSION RECALL - PROOF OF CORRECTION CARD
A Vehicle Emission Recall - Proof of Correction card must be filled out for all vehicles registered in California,
Connecticut, Delaware, Massachusetts, Maine, Maryland, New Jersey, New York, Oregon, Pennsylvania,
Rhode Island, Vermont, and Washington. Residents of these states, who own an affected vehicle, will be
required to possess a Vehicle Emission Recall - Proof of Correction card as evidence of voluntary service
campaign completion, when they apply for vehicle registration renewal.
WHAT TO DO WITH THE CARD:
The Vehicle Emission Recall - Proof of Correction card must be completed by the Dealership's Service Manager
using a permanent ink pen. A fine point pen is recommended. When filling in the information, copy the
information directly from the vehicle, not the repair order. ALL INFORMATION MUST BE PRINTED AND NEAT.
NOTE: DO NOT COMPLETE THE CARD UNLESS THE SERVICE CAMPAIGN WORK IS COMPLETED.
The copy of the card shown below indicates the areas to be filled in. Each area must be filled in. The completed
card should be given to the owner of the vehicle upon completion of the Campaign and placement of the
Campaign Completion Label outlined below..
FILLING OUT AND APPLYING THE CAMPAIGN COMPLETION LABEL (CA and S.177 STATES ONLY):
The dealer must fill in the Dealer Code and Date information fields on the Campaign Completion Label.
Once complete, affix the campaign completion label under the hood of the vehicle, as shown below.
CA and S.177 States Only: Apply SC315 Campaign
SC315
Completion Label onto the body in the area next to
Dealer Code:
the shock tower, as shown. NOTE: Be sure to clean the
Date:
mounting surface to ensure proper label adhesion.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC315 Sportage P/HEV (NQ5) September 2024
Page 5 of 8
ENGINE INSPECTION AND REPLACEMENT (SC315)
SUBJECT:
AFFECTED VEHICLE RANGE:
Model
Production Date Range
Sportage HEV (NQ5 HEV)
Sportage PHEV (NQ5 PHEV)
January 26, 2024 to February 5, 2024
REQUIRED PART:
Part Name
Part Number
Campaign
Figure
Qty.
UT160 SC315
1
UT161 SC315
1
Engine Sub assembly
185G1 2MH03
1
Exhaust Pipe Gasket
28751 3S100
2
56415 L1000
1
Tie Rod End Nut
55259 2M000
2
Tie Rod End Split Pin
57799 4D200
4
21991 1J100
1
17512 12000
4
28246 2B710
1
28247 2B700
1
Completion Label
Vehicle Emissions Recall
Proof of Correction Card
Turbo Inlet and Outlet
Water Pipe Gasket
Turbo Oil Drain
Upper Gasket
Turbo Oil Drain
Lower Gasket
Turbo Oil Feed Pipe Gasket
17512 10000
28241 2B710
Turbo Outlet Gasket
28282 2M300
1
Turbo Inlet Gasket
28521 2M800
1
Intake Manifold Gasket
28314 2M800
1
Port Gasket
28411 2M100
2
Throttle Body Gasket
28313 2M100
1
Water Pump Gasket
25124 2M800
1
HPFP Bolt
11405 06206K
2
HPFP Gasket
35320 2GGA1
1
EGR Filter Gasket
28493 2M800
1
EGR Adapter Gasket
28455 2M400
1
EGR Pipe Gasket
28491 2M800
1
N/A
2
1
Parts table continued on page … 6
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC315 Sportage P/HEV (NQ5) September 2024
Page 6 of 8
ENGINE INSPECTION AND REPLACEMENT (SC315)
SUBJECT:
Part Name
Part Number
Figure
High Pressure Fuel Pipe
35305 2M414
1
Deliver Pipe Flange Bolt
11405 08406K
4
Injector Clip
35309 2M400
4
HPFP O-Ring
35322 2GFA0
1
Injector O-Ring
35312 2M402
4
Injector Support Disk
35312 2M401
4
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TSB/Document ID: SC315_TSB
Replacement Service Bulletin Number:
MFR Communication Date: 2024-09-20
MFR Internal Campaign ID/Software Version: SC315
Communication Type: Emissions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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