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NHTSA ID Number: 11007073

Manufacturer Communication Number: 23B12

TSB/Document Date: 2024-09-05


Summary

Certain 2021-2022 Model Year MustangeBay logo Mach E and 2022 Model Year E-Transit High Voltage BatteryeBay logo Module (HVBM) Replacement In all of the affected vehicles, a High Voltage BatteryeBay logo Module (HVBM) was previously replaced using an incorrect Thermal Interface Material (TIM) template. A HVBM that has been serviced using the incorrect TIM template may cause the cells to operate at a temperature higher than design intent, resulting in reduced cell performance and, over time, a progressive reduction in vehicle range that may become noticeable to the driver. This may also result in a malfunction indicator light, DTC code and battery power limiting.


Service Engineering Operations
Customer Service Division

FordeBay logo Motor Company
PO Box 1904
Dearborn, Michigan 48121

August 22, 2024

TO:

All U.S. FordeBay logo and LincolneBay logo Dealers

SUBJECT:

Customer Satisfaction Program 23B12
Certain 2021-2022 Model Year MustangeBay logo Mach E and 2022 Model Year E-Transit
High Voltage BatteryeBay logo Module (HVBM) Replacement

PROGRAM TERMS
This program will be in effect through September 30, 2025. There is no mileage limit for this program.
AFFECTED VEHICLES
Vehicle

Model Year

Assembly Plant

Build Dates

MustangeBay logo
Mach E

2021-2022

Cuautitlan

03-Aug-2020 through 25-May-2022

E Transit

2022

Kansas City

07-Jan-2022 through 02-May-2022

US population of affected vehicles: 274. Affected vehicles are identified in OASIS and FSA VIN Lists.
REASON FOR THIS PROGRAM
In all of the affected vehicles, a High Voltage BatteryeBay logo Module (HVBM) was previously replaced using
an incorrect Thermal Interface Material (TIM) template. A HVBM that has been serviced using the
incorrect TIM template may cause the cells to operate at a temperature higher than design intent,
resulting in reduced cell performance and, over time, a progressive reduction in vehicle range that
may become noticeable to the driver. This may also result in a malfunction indicator light, DTC code
and battery power limiting.
SERVICE ACTION
NOTE: The terms “battery module” and “battery array” are used interchangeably in this FSA,
the Workshop Manual, parts catalog, and EFC 15213 & EFC 14947.
Dealers are to remove the High Voltage batteryeBay logo and replace one or more battery arrays and update
the Battery Energy Control Module (BECM) software. The array(s) to be replaced will be specified by
VIN with the included VIN list replacement table. This service must be performed on all affected
vehicles at no charge to the vehicle owner. To assist vehicle owners to have this repair completed
when parts are available, dealers should:
• Arrange to pick up the owner’s vehicle and drive it to the dealership for repairs (rentals are
authorized – see Rental Vehicles).
o Re-deliver the owner’s vehicle after repairs have been completed.
• Pick-Up & Delivery should be made available for all customers. Refer to the Rental and
Claiming sections for further details.

 Copyright 2024 FordeBay logo Motor Company

ESSENTIAL SPECIAL SERVICE TOOLS
If you do not have the special tools needed, please contact 1-800 ROTUNDA and choose option 3 to
place an order to purchase.
OWNER NOTIFICATION MAILING SCHEDULE
Owner letters are expected to be mailed by the week of September 2, 2024. Dealers should repair
any affected vehicles that arrive at their dealerships, whether or not the customer has received a
letter.
ATTACHMENTS
• Administrative Information
• Labor Allowances and Parts Ordering Information
• Technical Instructions
• VIN List Tables
• Mobile Service Repair Assessment
• Mobile Repair/Vehicle Pick-Up & Delivery Record
• Owner Notification Letter
QUESTIONS & ASSISTANCE
For questions and assistance, contact the Special Service Support Center (SSSC) via the SSSC Web
Contact Site. The SSSC Web Contact Site can be accessed through the Professional Technician
System (PTS) website using the SSSC link listed at the bottom of the OASIS VIN report screen or
listed under the SSSC tab.
Customer Service Division

 Copyright 2024 FordeBay logo Motor Company

Administrative Information
Page 1 of 3
Customer Satisfaction Program 23B12
MOBILE SERVICE REPAIR ASSESSMENT LEVEL

- Not a Mobile Service Repair

OASIS ACTIVATION
OASIS will be activated on August 22, 2024.
FSA VIN LISTS ACTIVATION
FSA VIN Lists will be available through https://web.fsavinlists.dealerconnection.com on August 22,
2024. Owner names and addresses will be available by September 20, 2024.
NOTE: Your FSA VIN Lists may contain owner names and addresses obtained from motor vehicle
registration records. The use of such motor vehicle registration data for any purpose other than in
connection with this program is a violation of law in several states, provinces, and countries.
Accordingly, you must limit the use of this listing to the follow-up necessary to complete this service
action.
SOLD VEHICLES
• Owners of affected vehicles will be directed to dealers for repairs.
• Immediately contact any of your affected customers whose vehicles are not on your VIN list
but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when
available) and schedule a service date.
• Correct other affected vehicles identified in OASIS which are brought to your dealership.
• Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle
inventory.
STOCK VEHICLES
• Correct all affected units in your new vehicle inventory before delivery.
• Use OASIS to identify any affected vehicles in your used vehicle inventory.
BRANDED / SALVAGED TITLE VEHICLES
Affected branded / salvaged title vehicles are eligible for this service action.
OWNER REFUNDS
Refunds are not approved for this program.
RENTAL VEHICLES
Dealers are pre-approved for up to 2 days for a rental vehicle. Follow Extended Service Plan (ESP)
guidelines for dollar amounts. Rentals will only be reimbursed for the day(s) the vehicle is at the
dealership for part replacement. Prior approval for more than 2 rental day(s) is required from the
SSSC via the SSSC Web Contact Site.

 Copyright 2024 FordeBay logo Motor Company

Administrative Information
Page 2 of 3
Customer Satisfaction Program 23B12
FORDeBay logo PICK-UP & DELIVERY
• Dealers participating in the Remote Experience Program –
o Refer to EFC14125, 2024 Remote Experience Program, Pick-Up & Delivery (PDL)
Offset section for additional details.
• Dealers NOT participating in the Remote Experience Program –
o Dealers may claim one-half labor hour per repair for vehicle Pick-Up & Delivery
services.
o Dealers must retain a Vehicle Pick-Up & Delivery Record with the repair order
documentation.
ADDITIONAL REPAIR (LABOR TIME AND/OR PARTS)
Additional repairs identified as necessary to complete the FSA should be managed as follows:
• For related damage and access time requirements, refer to the Warranty and Policy Manual /
Section 6 – FordeBay logo & LincolneBay logo Program Policies / General Information & Special Circumstances
for FSAs / Related Damage.
• For vehicles within new vehicle bumper-to-bumper warranty coverage, no SSSC approval is
required, although related damage must be on a separate repair line with the “Related
Damage” radio button checked.
o FordeBay logo vehicles – 3 years or 36,000 miles
• For vehicles outside new vehicle bumper-to-bumper warranty coverage, submit an Approval
Request to the SSSC Web Contact Site before completing the repair.
CLAIMS PREPARATION AND SUBMISSION
• Technician Competency Requirement: The STST Competency 10 certification requirement
in the U.S. market only will be enforced starting with repair orders opened on or after April 1,
2024. FSA repairs will reject if the repairing technician is not certified in STST Competency 10
FSA. See EFC14251 for more details.
• Claim Entry: Enter claims using Dealer Management System (DMS) or One Warranty
Solution (OWS) online.
o When entering claims:
 Claim type 31: Field Service Action
 Sub Code: 23B12
 Customer Concern Code (CCC): D16
 Condition Code (CC): 12
 Causal Part Number: 10D672. Quantity 0
o For additional claims preparation and submission information, refer to the Recall and
Customer Satisfaction Program (CSP) Repairs in the OWS User Guide.
• Related Damage/Additional labor and/or parts: Must be claimed as Related Damage on a
separate repair line from the FSA with the same claim type and subcode as described in Claim
Entry above.
IMPORTANT: Click the Related Damage Indicator radio button.

 Copyright 2024 FordeBay logo Motor Company

Administrative Information
Page 3 of 3
Customer Satisfaction Program 23B12
CLAIMS PREPARATION AND SUBMISSION (continued)
• Rentals: For rental vehicle claiming, follow Extended Service Plan (ESP) guidelines for dollar
amounts. Enter the total amount of the rental expense under the Miscellaneous Expense code
RENTAL.
• Pick-Up & Delivery:
o Dealers participating in the Remote Experience Program –
 Refer to EFC14125, 2024 Remote Experience Program, Pick-Up & Delivery
(PDL) Offset section for additional details.
o Dealers NOT participating in the Remote Experience Program –
 Dealers may claim one-half labor hour per repair for vehicle Pick-Up & Delivery
services.
 Dealers must retain a Vehicle Pick-Up & Delivery Record with the repair order
documentation.
• Parts Handling Allowance: A parts handling allowance is being provided, unless otherwise
notified by the Company or as provided by state law, in addition to the dealer cost of the
HVBM assembly. To claim the allowance, enter $330 as HANDLG in the Misc. Expense area
of the claim form.

 Copyright 2024 FordeBay logo Motor Company

Labor Allowances and Parts Ordering Information
Page 1 of 3
Customer Satisfaction Program 23B12
LABOR ALLOWANCES
Description
MustangeBay logo Mach E - Replace 1 High Voltage BatteryeBay logo Array
MustangeBay logo Mach E - Replace 2 High Voltage BatteryeBay logo Arrays
MustangeBay logo Mach E - Replace 3 High Voltage BatteryeBay logo Arrays
E Transit - Replace 1 High Voltage BatteryeBay logo Array
Vehicle Pick-Up & Delivery Allowance:
This allowance is only for non-eligible 2023 Remote
Experience Program Dealers.
NOTE: This allowance is for dealer-performed vehicle PickUp & Delivery for dealership repairs only. Can only be
claimed once, regardless of outstanding FSAs repaired.

Labor Operation

Labor Time

MT23B12B

M-time up to
11.0 Hours

MT23B12C

M-time up to
12.5 Hours

MT23B12D

M-time up to
14.0 Hours

MT23B12E

M-time up to
9.0 Hours

23B12PP

0.5 Hours

PARTS REQUIREMENTS / ORDERING INFORMATION
Service Part
Number

Claim
Quantity

Package
Order
Quantity

Number in
Package

Description

W711890-S442

2

1

4

HV BatteryeBay logo Chassis Mount Bolt – All
Mach E

W717859-S439

6

2

4

HV BatteryeBay logo Chassis Mount Bolt – 21MY
Mach E

6

2

4

HV BatteryeBay logo Chassis Mount Bolt – 22MY
Mach E

4

1

4

Battery Energy Control Module (BECM)
Bracket Bolts – All Mach E

W720404 S450

12 per
HVBM

3 per
HVBM

4

HVBM Mount Bolt – All Mach E and
Transit

TA-38-B

2 per
HVBM

2 per
HVBM

1

Thermal Interface Material (TIM) – All
Mach E and Transit

W721140-S439
W720404-S450

Order the parts listed in the above table through normal order processing channels. To guarantee the
shortest delivery time, an emergency order for parts must be placed.

 Copyright 2024 FordeBay logo Motor Company

Labor Allowances and Parts Ordering Information
Page 2 of 3
Customer Satisfaction Program 23B12

Special Program Part Ordering:

To place an order for a HVBM array kit, use the online HVBATT system. Refer to EFC 15213, High
Voltage Battery and Array Order and Return Process Change, for additional details.
Parts listed below apply to both Mach E and Transit vehicles.
Service Part
Number

Claim
Quantity

Package Order
Quantity

Number in
Package

Description

LJ9Z-10D672-CLRM

As Needed

As Needed

1 Pair

AA Array Service Kit

LJ9Z-10D672-CMRM

As Needed

As Needed

1 Pair

BB Array Service Kit

LJ9Z-10D672-CNRM

As Needed

As Needed

1 Pair

AB Array Service Kit

LJ9Z-10D672-CPRM

As Needed

As Needed

1 Pair

CC Array Service Kit

LJ9Z-10D672-CQRM

As Needed

As Needed

1 Pair

DD Array Service Kit

LJ9Z-10D672-CRRM

As Needed

As Needed

1 Pair

EE Array Service Kit

LJ9Z-10D672-CSRM As Needed
As Needed
1 Pair
FF Array Service Kit
100% of the affected vehicle population is expected to require replacement of one or more High
Voltage Battery Modules.
DEALER PRICE
For the latest part prices, refer to DOES II. The dealer will receive the HVBM array kit through the
zero-cost exchange process.
HANDLING ALLOWANCE
An allowance of $330 per HVBM (Array pair) is being provided unless otherwise notified by the
Company or as provided by state law, in addition to the dealer cost of the HVBM.
PARTS RETENTION, RETURN, & SCRAPPING
Follow the provisions of the Warranty and Policy Manual, Section 1 - WARRANTY PARTS
RETENTION AND RETURN POLICIES. If a replaced part receives a scrap disposition, the part must
be scrapped by all applicable local, state, and federal environmental protection and hazardous
material regulations. Federal law prohibits selling motor vehicle parts or components that are under
safety, compliance, or emissions recall.
For HV batteryeBay logo/array, refer to EFC14947, Launch of RCRC Return Process for Mach-E, E-Transit
and F150 Lightning High Voltage BatteryeBay logo Array Returns. Dealers are to retain all replaced arrays and
store them in the service crate (that the dealer received the new array kit it). Dealers are to return all
replaced arrays in the crate via your local RCRC. No array kits are to be scrapped. 100% of array
kits are to be returned to FordeBay logo.
EXCESS STOCK RETURN
The excess stock returned for credit must have been purchased from FordeBay logo Customer Service Division
by Policy Procedure Bulletin 4000.

 Copyright 2024 FordeBay logo Motor Company

Labor Allowances and Parts Ordering Information
Page 3 of 3
Customer Satisfaction Program 23B12
REPLACED FSA PARTS INSPECTION AND SIGN OFF
Effective March 1st, 2021, all parts replaced as part of an FSA repair with a repair order open date of
March 1st, 2021, or later must be inspected and signed off on the repair order by a member of your
dealer’s fixed operations management team or an employee the task has been delegated to. If the
task is to be delegated to a non-management employee, the employee needs to be someone other
than the technician who completed the repair and needs to understand the importance of completing
this task consistently and accurately.

All parts replaced as part of an FSA repair should be returned to the parts department
following the Warranty Parts Retention and Return Policies.

Inspect the replaced parts to verify the FSA repair was completed.

If the FSA repair is found to be complete, the designated employee signs the repair order line
or parts return stamp area (electronic or hand signed) for the FSA repair indicating the parts
were inspected and validated to have been replaced.

After the parts have been inspected, they should be handled based on the guidance in the
parts status report in the Online Warranty System (Hold, Return, CORE, Scrap, etc.). Please
visit FMCDEALER > PARTS & SERVICE > WARRANTY ADMINISTRATION & WARRANTY
PARTS RETURN for the latest Immediate Scrap List information.

For Battery/Array, follow the RCRC process. Refer to EFC14947, Launch of RCRC Return
Process for Mach-E, E-Transit and F150 Lightning High Voltage BatteryeBay logo Array Returns.

This process is subject to review during warranty audits for FSA repairs with a repair order
open date of March 1st, 2021, or later. Any eligible FSA claims requiring parts replacement
found not to have been inspected and signed off during a warranty audit will be subject to
chargeback and consideration for enrollment into the Dealer Incomplete Recall Repair
Process.
Note: Other approvals (electronic or handwritten) for add-on repair lines, dealer-owned vehicle
repairs, and repeat repairs do not qualify as FSA parts inspection approvals. The post-repair FSA
parts inspection process (electronic or handwritten) is independent of other warranty approval
requirements. The approval by the designated employee implies that the FSA parts were found to be
replaced and must be able to be identified on the Repair Order. If multiple FSAs require approval on a
single Repair Order, each applicable occurrence will require individual post-repair approval by the
designated employee.

 Copyright 2024 FordeBay logo Motor Company

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TSB/Document ID: 23B12

Replacement Service Bulletin Number:

MFR Communication Date: 2024-08-22

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: UNKNOWN OR OTHER

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Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API


 


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