NHTSA ID Number: 11006983
Manufacturer Communication Number: 09-018-24
TSB/Document Date: 2024-09-04
Summary
"2.4L Excessive Oil Consumption XB1 Warranty Extension The customer may describe one or more of the following: ● Oil pressure low indicator lamp illumination between oil changes. ● Excessive oil consumption. This bulletin involves performing an oil consumption verification test and possibly replacing the long block."
Technical Service Bulletin (TSB)
2.4L Excessive Oil Consumption XB1 Warranty Extension
REFERENCE:
TSB: 09-018-24
GROUP: 09 - Engine
Date:
August 29, 2024
VEHICLES
AFFECTED:
2013 - 2016 (PF) Dodge
Dart
2014 - 2019 (KL) Jeep
Cherokee
2015 - 2018 (VM) RAM
ProMaster City
2015 - 2018 (BU) Jeep
Renegade
2015 - 2017 (UF) Chrysler
200
2016 - 2018 (FB) FIAT
500X
2017 - 2018 (MP) Jeep
Compass
This bulletin applies to the following vehicles below equipped with a
2.4L I4 Multiair Engine (Sales Code ED6), 2.4L I4 PZEV Multiair Engine
(Sales Code ED8), 2.4L I4 PZEV Multiair Engine W/ESS (Sales Code
EDE) or a 2.4L I4 Multiair Engine W/ ESS (Sales Code EDD):
● KL vehicles built on or before August 25, 2018 (MDH 0825XX).
● MP vehicles built on or before August 04, 2018 (MDH 0804XX).
● VM vehicles built on or before August 08, 2018 (MDH 0808XX).
● BU vehicles built on or before December 07, 2018 (MDH 1207XX).
CUSTOMER
SYMPTOM:
The customer may describe one or more of the following:
● Oil pressure low indicator lamp illumination between oil changes.
● Excessive oil consumption.
CAUSE:
Interactive deceleration fuel shut off calibration
REVISION: 09-003-23 REV. A
MARKET APPLICABILITY:
NA
MEA
SA
IAP
EE
CH
NOTE: This TSB does not cover
Canada and Mexico.
This bulletin supersedes Technical Service Bulletin (TSB) 09-003-23 REV. A, date of issue April 14,
2023, which should be removed from your files. All revisions are highlighted with **asterisks** and
include an updated Note and Engine Oil Consumption Test Note.
NOTE: **Customer Symptoms that are related to this Technical Service Bulletin are included within
the W20 or W84 Customer Satisfaction Notifications. Please confirm W20 or W84 have been
performed prior to proceeding with this Warranty Extension.**
REPAIR SUMMARY:
This bulletin involves performing an oil consumption verification test and possibly replacing the long block.
CLAIMS DATA:
Labor Operation No:
09-00-00-9A
09-01-70-9A
Labor Description
Oil Consumption Test
(0 - Introduction)
Long Block, 2.4-Liter
Multiair Engine - Replace
(VM Models Only)
(3 - Highly Skilled)
Skill Category
1 - Engine Repair and
Performance
1 - Engine Repair and
Performance
Labor Time
0.5 Hrs.
9.3 Hrs.
M09 FSAR-TSB-4546
Labor Operation No:
09-01-70-9B
09-01-70-9C
09-01-70-9D
09-01-70-9E
09-01-70-9F
Failure Code
-2Labor Description
Long Block, 2.4-Liter
Multiair Engine - Replace
(BU/FB Models Only)
(3 - Highly Skilled)
Long Block, 2.4-Liter
Multiair Engine - Replace
(KL Models Only)
(3 - Highly Skilled)
Long Block, 2.4-Liter
Multiair Engine - Replace
(PF Models Only)
(3 - Highly Skilled)
Long Block, 2.4-Liter
Multiair Engine - Replace
(UF Models Only)
(3 - Highly Skilled)
Long Block, 2.4-Liter
Multiair Engine - Replace
(MP Models Only)
(3 - Highly Skilled)
ZZ
Skill Category
1 - Engine Repair and
Performance
Labor Time
7.6 Hrs.
1 - Engine Repair and
Performance
9.4 Hrs.
1 - Engine Repair and
Performance
10.1 Hrs.
1 - Engine Repair and
Performance
12.2 Hrs.
1 - Engine Repair and
Performance
10.0 Hrs.
Service Action
RELATED LOPS:
Labor Operation No:
09-01-70-60
09-01-70-60
09-01-70-62
07-FF-01-50
09-01-70-60
02-00-03-50
09-01-70-64
02-00-01-50
Labor Description
4x4/AWD Equipped BU
Vehicles
(3 - Highly Skilled)
4x4/AWD Equipped KL
Vehicles
(3 - Highly Skilled)
4x4/AWD Equipped MP
Vehicles
(3 - Highly Skilled)
Drain and Fill BU Vehicles
(3 - Highly Skilled)
4x4/AWD Equipped FB
Vehicles
(3 - Highly Skilled)
Toe Adjustment/Steering
Wheel Center KL Vehicles
(3 - Highly Skilled)
Manual Transmission
Equipped PF Vehicles
(3 - Highly Skilled)
Front End Align MP
Vehicles
Skill Category
1 - Engine Repair and
Performance
Labor Time
0.3 Hrs.
1 - Engine Repair and
Performance
1.2 Hrs.
1 - Engine Repair and
Performance
0.7 Hrs.
1 - Engine Repair and
Performance
4 - Chassis Systems
0.7 Hrs.
0.4 Hrs.
4 - Chassis Systems
0.5 Hrs.
1 - Engine Repair and
Performance
0.6 Hrs.
1 - Engine Repair and
Performance
0.7 Hrs.
-3Labor Operation No:
M09 FSAR-TSB-4546
Labor Description
(3 - Highly Skilled)
Drain and Fill MP
Vehicles
(3 - Highly Skilled)
Skill Category
Labor Time
1 - Engine Repair and
Performance
0.1 Hrs.
Qty
1 (AR)
Part No.
05048356AB
1 (AR)
1 (AR)
CCSKW801AA
CCSKW802AA
1 (AR)
CCSKW803AA
(AR)
68163848AB
(AR)
68088485AB
(AR)
68523994AA
Description
Notes
Engine, Long Block (MP)
2.4L Aisin FWD
2.4L Long Block (Kit)
2.4L Long Block
Miscellaneous Parts (Kit)
Drive Shaft Bearing Kit
AWD (Kit)
1 Gallon Bottle,
Anti\u0002freeze (MSQ
4), MS-12106, MS-90032
1 Pint Bottle, Fluid,
Power Steering (MSQ 6)
MS-11655
1 Quart Bottle, Oil, Engine
SAE 0W-20 (MSQ 6)
MS-6395
09-FF-03-50
SPARE PARTS:
DIAGNOSIS:
Using a Scan Tool (wiTECH) with the appropriate Diagnostic Procedures available in DealerCONNECT/
Service Library, verify all related systems are functioning as designed. If Diagnostic Trouble Codes (DTCs) or
symptom conditions, other than the ones listed above are present, record the issues on the repair order and
repair as necessary before proceeding further with this bulletin.
If the customer describes the symptom/condition listed above, perform the 2.4L Engine Oil Consumption Test
Procedure below.
The following Engine Oil Consumption Test is used to determine the source of excessive internal oil
consumption.
NOTE: A few drops of external oil leakage per km/mi, can quickly account for the loss of one quart of
oil in a few hundred km/mi. Ensure no external engine oil leaks are present. Oil leakage is not
the same as oil consumption and all external leakage must be eliminated before any action can
be taken to verify and/or correct oil consumption complaints.
1. Verify no external engine oil leaks are present.
2. Are any external engine oil leaks present?
● YES >>> This bulletin does not apply. Normal diagnosis should be performed and all external oil leaks
should be repaired before performing the Engine Oil Consumption Test.
● NO >>> Proceed to Step 3.
M09 FSAR-TSB-4546
-4-
3. Ensure the test vehicle has a minimum of 2,400 km (1,500 mi) until the next oil change is required. If the
vehicle does not have 2,400 km (1,500 mi) wait until the scheduled oil change to start the test.
4. Check the oil level at least five minutes after a hot shutdown with the vehicle on a level surface.
5. Ensure the oil level is at the “FULL” mark, if necessary top off the oil to the ”FULL” mark on the dipstick Fig.
1.
Fig. 1
Oil Dipstick Levels
1 - “FULL” Level Mark
2 - “ADD” Level Mark
NOTE: The use of a black light marking device is recommended so the marks can only be seen
with a ultraviolet light.
6. Tamper proof the oil pan drain plug, oil filter, dipstick and oil fill cap with a black light marking device (pen),
paint pen or touch-up paint.
7. Record the vehicle mileage. Note the oil level is at the ‘full’ Fig. 1 five minutes after hot shut down and
date.
8. Instruct the customer to drive the vehicle as usual.
NOTE: Failure to confirm the oil level between 2,400 - 2,700 km (1,500 - 1,700 mi) voids the test and
requires a new test to be performed.
9. Require the customer to return to the servicing dealer after accumulating between 2,400 - 2,700 km (1,500
-1,700 mi).
10. Return the vehicle back to the customer for the 2,400 - 2,700 km (1,500 - 1,700 mi) test drive. This bulletin
has been completed, use the LOP (09-00-00-9A) to close the bulletin. No further action is needed at this
time.
11. When the vehicle returns for the remaining steps, verify that no evidence of tampering has happened.
12. Check the oil level at least five minutes after a hot shutdown on a level surface. If the oil level is at or
above the “ADD” mark, the engine is in an acceptable condition and no further service action required Fig.
1.
NOTE: **If the oil level is below the “ADD” mark Fig. 1, proceed to Step 1 of the Repair Procedure.
No Powertrain Service Center replacement approval is needed.**
REPAIR PROCEDURE:
1. Did the vehicle fail the 2.4L Engine Oil Consumption Test?
● YES >>> Proceed to Step 2.
● NO >>> This bulletin has been completed.
2. Replace the long block. Refer to the detailed service procedures available in DealerCONNECT/Service
Library under: Service Info>09 - Engine, 2.4L Multiair / Removal and Installation.
-5-
M09 FSAR-TSB-4546
POLICY:
Reimbursable within the provisions of the warranty.
This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of FCA
US LLC.
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TSB/Document ID: 09-018-24
Replacement Service Bulletin Number:
MFR Communication Date: 2024-08-29
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System: Engine
MFR Component Subsystem:
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