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NHTSA ID Number: 11005604

Manufacturer Communication Number: No. 13-23

TSB/Document Date: 2024-08-05


Summary

Installation and conversion instructions for the Cayman GT4 Manthey Kit - retrofitting


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TSB/Document ID: No. 13-23

Replacement Service Bulletin Number:

MFR Communication Date: 2024-07-03

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: UNKNOWN OR OTHER

MFR Component System:

MFR Component Subsystem:


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Installation and Conversion Instructions

Cayman (982)
13/23

ENU

0913

0

Cayman GT4 Manthey Kit

Vehicle Type:

718 Cayman GT4

Model Year:

As of 2019

Cause:

Retrofitting

Note:

The Manthey Kit for the Cayman GT4 (type 982) was developed in close collaboration between the
PorscheeBay logo Development Center in Weissach and Manthey Racing GmbH.
The Tequipment range is targeted to motor sports enthusiasts and amateur motor sports drivers.

NOTICE

Parts Info:

982.044.805.06

Cayman GT4 (type 982) Manthey Kit

Parts to be ordered at the same time, the screws for the rear spoiler are NOT required for the
individual “chassis” scope.
WHT.008.186

4x

 Brake calliper cheese head bolt

PAF.909.664

4x

 Front wishbone hexagon collar nut

9A7.008.677.00

2x

PAF.909.664

2x

PAF.007.957

4x

 Hexagon-head bolt on spring strut on upper wheel bearing
housing
 Hexagon collar nut for connecting link to wheel bearing
housing
 Hexagon attachment nut for connecting link to anti-roll bar

WHT.007.021

2x

 Hexagon nut drive shaft

9A7.007.585.00

4x

 Brake calliper cheese head bolt

999.073.509.03

4x

996.341.543.92

2x

 Rear wing screwAre NOT required for the individual
chassis scope
 Intermediate plate (3 mm) for adjusting the FA camber

999.084.449.09

2x

PAF.908.088

2x

 Lock nut track rod 2x (front axle track rod, two included with
the rear MR track rod)
 Hexagon collar nut, self-locking

PAF.003.923

12x

 Hexagon nut spring strut to body

999.072.877.0

4x

 Screw for wheel bearing housing on lower axle strut

N.909.664.02

2x

 Hexagon collar nut, self-locking connecting link on FA wheel
bearing housing

Tequipment

Jul 3, 2024
Page 1 of 18

0

Cayman (982)
0913

ENU

Installation and Conversion Instructions

13/23

PAF.909.664

2x

900.378.108.01

2x

 Hexagon collar nut, self-locking connecting link on RA wheel
bearing housing
 Screw under FA wheel bearing housing clamping

WHT.007.021

2x

 Hexagon nut drive shaft

996.341.543.95

2x

 Intermediate plate (10 mm) for adjusting the FA camber

NOTICE
Vehicle and driver weight

Before starting the alignment, please ensure the following conditions are met:

Fuel tank is completely full

Driver’s weight (incl. helmet and racing suit) has been determined or requested and is placed on the
driver’s seat with an equivalent weight

Information
Please pass all of this information on to the customer.
In addition, provide the customer with the Race Circuit brochure included with the scope of parts.

Information

Some of the repair illustrations show only one side of the vehicle or a similar component.

Naturally, some steps also have to be performed on the opposite side of the vehicle as well.

Content:













1. Preparatory work
2. Installation of illuminated door entry guards
3. Installing the air intake grille (side air intake panel)
4. Installing rear wing connection pieces
5. Installing the gurney (separation edge)
6. Installing the air control elements on the underbody
7. Installation of rear-axle tie rod
8. Installing front axle camber adjusting shims
9. Chassis assembly
10. Installing brake lines
11. Affixing stickers
12. Performing suspension alignment of the vehicle
13. Concluding work

Assembly:

1

Preparatory work
1.1

Jul 3, 2024
Page 2 of 18

Connect battery charger.  Workshop Manual '2X00IN Battery trickle charge'

Tequipment

Installation and Conversion Instructions
2

Cayman (982)
13/23

ENU

0913

0

Installation of illuminated door entry guards
Set
1

– Door entry guard - 982.044.806.78
– Door entry guard, left

2.1

Remove door entry guard.  Workshop
Manual '680719 Removing and installing
cover strip'

2.2

Install illuminated door entry guard. 
Workshop Manual '680719 Removing and
installing inner door entry guard'
1

3

Installing the air intake grille (side air intake panel)
1
2

4

Air intake grille, top left - 982.044.806.22
(top right - 982.044.806.23)
Air intake grille, bottom left - number
982.044.806.24 (bottom right 982.044.806.25)

3.1

Clean air intake.

3.2

Release door entry guard until the air intake
panels are accessible from the rear. For
instructions, see  Workshop Manual
'663119 Removing and installing door entry
guard'.

3.3

Push the new air intake grille  3 -1, 2- from
the rear on the side air intake panel  3 -3-.

3.4

Install door entry guard. For instructions, see
 Workshop Manual '663119 Removing and
installing door entry guard'.

2

Installing rear wing connection pieces

3
NOTICE

Only the standard rear wing setting (flat) and fully closed front diffusors are permitted for road use:

Front wing mount in direction of travel: Screw-in position for bottom bore

Tequipment

Jul 3, 2024
Page 3 of 18

0

Cayman (982)
0913

ENU

13/23

Installation and Conversion Instructions

Rear wing mount in direction of travel: Screw-in position for top bore

Both front diffusors in pos. 1
1
2
4.1

– Connecting piece, left - 982.044.806.71
– Connecting piece, right - 982.044.806.72
Unscrew screws  5 -1- and remove rear
spoiler (wing)  5 -2-.
Help of another person is required.

4
4.2

Unscrew screws  5 -3- and remove
standard connecting pieces  5 -4-.

5
4.3

Install new connecting pieces  6 -1- and
screw in screws  6 -2-.
Use Loctite 241.
Do not tighten screws  9 -2- yet.

6

Jul 3, 2024
Page 4 of 18

Tequipment

Installation and Conversion Instructions
4.4

Cayman (982)
13/23

ENU

0913

0

Install rear spoiler (wing) in a flat position
(road use).
For this purpose, screw in the rear screw  7
-1- into the top position and screw in the front
screw  7 -2- into the bottom position.
New micro-self-locking screws must be used
(999.073.509.03).
Help of another person is required.

7
4.5

Tighten screws  8 -1, 2-. Tightening
torque 8 Nm (5.9 ftlb.)

4.6

Center rear spoiler (wing).
The distance  9 -2- between the connecting
pieces  9 -1- must be identical on both
sides of the vehicle.

4.7

Tighten screws  9 -3-.

8
Tightening torque 8 Nm (5.9 ftlb.)

123


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