NHTSA ID Number: 11005604
Manufacturer Communication Number: No. 13-23
TSB/Document Date: 2024-08-05
Summary
Installation and conversion instructions for the Cayman GT4 Manthey Kit - retrofitting
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TSB/Document ID: No. 13-23
Replacement Service Bulletin Number:
MFR Communication Date: 2024-07-03
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: UNKNOWN OR OTHER
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
Installation and Conversion Instructions
Cayman (982)
13/23
ENU
0913
0
Cayman GT4 Manthey Kit
Vehicle Type:
718 Cayman GT4
Model Year:
As of 2019
Cause:
Retrofitting
Note:
The Manthey Kit for the Cayman GT4 (type 982) was developed in close collaboration between the
Porsche
Development Center in Weissach and Manthey Racing GmbH.
The Tequipment range is targeted to motor sports enthusiasts and amateur motor sports drivers.
NOTICE
Parts Info:
982.044.805.06
Cayman GT4 (type 982) Manthey Kit
Parts to be ordered at the same time, the screws for the rear spoiler are NOT required for the
individual “chassis” scope.
WHT.008.186
4x
Brake calliper cheese head bolt
PAF.909.664
4x
Front wishbone hexagon collar nut
9A7.008.677.00
2x
PAF.909.664
2x
PAF.007.957
4x
Hexagon-head bolt on spring strut on upper wheel bearing
housing
Hexagon collar nut for connecting link to wheel bearing
housing
Hexagon attachment nut for connecting link to anti-roll bar
WHT.007.021
2x
Hexagon nut drive shaft
9A7.007.585.00
4x
Brake calliper cheese head bolt
999.073.509.03
4x
996.341.543.92
2x
Rear wing screwAre NOT required for the individual
chassis scope
Intermediate plate (3 mm) for adjusting the FA camber
999.084.449.09
2x
PAF.908.088
2x
Lock nut track rod 2x (front axle track rod, two included with
the rear MR track rod)
Hexagon collar nut, self-locking
PAF.003.923
12x
Hexagon nut spring strut to body
999.072.877.0
4x
Screw for wheel bearing housing on lower axle strut
N.909.664.02
2x
Hexagon collar nut, self-locking connecting link on FA wheel
bearing housing
Tequipment
Jul 3, 2024
Page 1 of 18
0
Cayman (982)
0913
ENU
Installation and Conversion Instructions
13/23
PAF.909.664
2x
900.378.108.01
2x
Hexagon collar nut, self-locking connecting link on RA wheel
bearing housing
Screw under FA wheel bearing housing clamping
WHT.007.021
2x
Hexagon nut drive shaft
996.341.543.95
2x
Intermediate plate (10 mm) for adjusting the FA camber
NOTICE
Vehicle and driver weight
•
Before starting the alignment, please ensure the following conditions are met:
Fuel tank is completely full
Driver’s weight (incl. helmet and racing suit) has been determined or requested and is placed on the
driver’s seat with an equivalent weight
Information
Please pass all of this information on to the customer.
In addition, provide the customer with the Race Circuit brochure included with the scope of parts.
Information
•
Some of the repair illustrations show only one side of the vehicle or a similar component.
•
Naturally, some steps also have to be performed on the opposite side of the vehicle as well.
Content:
•
•
•
•
•
•
•
•
•
•
•
•
•
1. Preparatory work
2. Installation of illuminated door entry guards
3. Installing the air intake grille (side air intake panel)
4. Installing rear wing connection pieces
5. Installing the gurney (separation edge)
6. Installing the air control elements on the underbody
7. Installation of rear-axle tie rod
8. Installing front axle camber adjusting shims
9. Chassis assembly
10. Installing brake lines
11. Affixing stickers
12. Performing suspension alignment of the vehicle
13. Concluding work
Assembly:
1
Preparatory work
1.1
Jul 3, 2024
Page 2 of 18
Connect battery charger. Workshop Manual '2X00IN Battery trickle charge'
Tequipment
Installation and Conversion Instructions
2
Cayman (982)
13/23
ENU
0913
0
Installation of illuminated door entry guards
Set
1
– Door entry guard - 982.044.806.78
– Door entry guard, left
2.1
Remove door entry guard. Workshop
Manual '680719 Removing and installing
cover strip'
2.2
Install illuminated door entry guard.
Workshop Manual '680719 Removing and
installing inner door entry guard'
1
3
Installing the air intake grille (side air intake panel)
1
2
4
– Air intake grille, top left - 982.044.806.22
(top right - 982.044.806.23)
– Air intake grille, bottom left - number
982.044.806.24 (bottom right 982.044.806.25)
3.1
Clean air intake.
3.2
Release door entry guard until the air intake
panels are accessible from the rear. For
instructions, see Workshop Manual
'663119 Removing and installing door entry
guard'.
3.3
Push the new air intake grille 3 -1, 2- from
the rear on the side air intake panel 3 -3-.
3.4
Install door entry guard. For instructions, see
Workshop Manual '663119 Removing and
installing door entry guard'.
2
Installing rear wing connection pieces
3
NOTICE
•
Only the standard rear wing setting (flat) and fully closed front diffusors are permitted for road use:
Front wing mount in direction of travel: Screw-in position for bottom bore
Tequipment
Jul 3, 2024
Page 3 of 18
0
Cayman (982)
0913
ENU
13/23
Installation and Conversion Instructions
Rear wing mount in direction of travel: Screw-in position for top bore
Both front diffusors in pos. 1
1
2
4.1
– Connecting piece, left - 982.044.806.71
– Connecting piece, right - 982.044.806.72
Unscrew screws 5 -1- and remove rear
spoiler (wing) 5 -2-.
Help of another person is required.
4
4.2
Unscrew screws 5 -3- and remove
standard connecting pieces 5 -4-.
5
4.3
Install new connecting pieces 6 -1- and
screw in screws 6 -2-.
Use Loctite 241.
Do not tighten screws 9 -2- yet.
6
Jul 3, 2024
Page 4 of 18
Tequipment
Installation and Conversion Instructions
4.4
Cayman (982)
13/23
ENU
0913
0
Install rear spoiler (wing) in a flat position
(road use).
For this purpose, screw in the rear screw 7
-1- into the top position and screw in the front
screw 7 -2- into the bottom position.
New micro-self-locking screws must be used
(999.073.509.03).
Help of another person is required.
7
4.5
Tighten screws 8 -1, 2-. Tightening
torque 8 Nm (5.9 ftlb.)
4.6
Center rear spoiler (wing).
The distance 9 -2- between the connecting
pieces 9 -1- must be identical on both
sides of the vehicle.
4.7
Tighten screws 9 -3-.
8
Tightening torque 8 Nm (5.9 ftlb.)
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