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NHTSA ID Number: 11002868

Manufacturer Communication Number: No. 16-20

TSB/Document Date: 2024-07-02


Summary

Installation and conversion instructions for the sport exhaust on the 911 Turbo and Turbo S


Installation and Conversion Instructions

911 (992)
16/20

ENU

2601

2

Sports Exhaust System 0P8/0P9

Vehicle Type:

911 Turbo (992), 911 Turbo S (992)

Model Year:

As of 2020

Cause:

Retrofitting
Information

Figure 1
Notes:

In the sports exhaust system, the signal for activating the flaps in the muffler comes from the respective
current map in the DME control unit. This depends on the driving status and accelerator pedal position,
among other things.
The engine power and exhaust behavior of the vehicle are not affected.
The sports exhaust system is also available straight from the factory for new vehicles.
Switching the sports exhaust system on and off:

Quick-access button in the keypad (below PCM, see also “911 – Good to know” – “Practical Tips” and
“Strip for switches”)
Quick-access button on the multi-function steering wheel (if installed, see also “911 – Good to know”
– “Practical Tips” and “Instrument cluster”)

Tequipment

Jun 18, 2024
Page 1 of 9

2

911 (992)
2601

ENU

Installation and Conversion Instructions

16/20

Parts Info:
Information
Before ordering the additional parts:
Check vehicle equipment and country versions in the PorscheeBay logo Electronic Parts (PET) catalog!
992.044.220

 Sports exhaust system – Tailpipe in Black chrome-plated look,
set
 Sports exhaust system – Tailpipe in Silver chrome-plated look,
set

992.044.221

Order center console button with sports exhaust system button in the same way using VIN filter
in the PET. Check existing I number and order the switch with the additional sports exhaust
system button.
992.941.209 XX

Center console button

Parts List:

Figure 2

Jun 18, 2024
Page 2 of 9

992.253.143.A

2x

Clamping sleeve, ∅ 70 x 75  Figure 2 -1-

992.251.571

2x

Restraining strap  Figure 2 -2-

992.298.019.C

1x

Muffler assembly for sports exhaust system  Figure 2 -3-

Tequipment

Installation and Conversion Instructions

911 (992)
16/20

ENU

2601

2

N .912.425.01

6x

Speed nut, St 4.8 x 22 x 18 (exhaust pipe cover)  Figure 2 -4-

992.251.187.AN1

1x

Part not included in set, old part must be converted
Sports tailpipe, Black chrome-plated, left  Figure 2 -5-

992.251.188.AN1

1x

Sports tailpipe, Black chrome-plated, right  Figure 2 -6-

992.251.187.AM1

1x

Sports tailpipe, Silver chrome-plated, left (not shown)

992.251.188.AM1

1x

Sports tailpipe, Silver chrome-plated, right (not shown)

1

ONLY contained in respective set.

The set contains the following parts:

Tools:

Assembly:

992.807.883.L.OK1

1x

PU part cover, center rear

992.807.833.E.OK1

1x

Exhaust pipe cover, left

992.807.834.E.OK1

1x

Exhaust pipe cover, right

992.807.954.D.OK1

1x

Air outlet grille for charge-air cooler

9A7.253.115.00

1x

Seal

P90999 - PIWIS tester 4

Transmission and gearbox jack

Torque wrench 2-10 Nm (1.5-7.5 ftlb.)

Torque wrench, 40-200 Nm (30-148 ftlb.)

Restraining strap for securing loads

Torch

1

Preparatory work
1.1

Drive vehicle onto a lifting platform (  Workshop Manual '4X00IN Lifting the vehicle').

1.2

Connect battery charger (  Workshop Manual '2X00IN Trickle charging 12-volt lithium-ion
battery').

1.3

Remove wheels on rear axle (  Workshop Manual '440519 Removing and installing wheel').

1.4

Remove rear apron (  Workshop Manual
'440519 Removing and installing rear
apron').
1
2

1.5

2

– Air guide for charge-air cooling
– Bumper bracket with foam section

Remove rear bumper (  Workshop Manual
'440519 Removing and installing rear
bumper',  Figure 4)

Replace muffler
Figure 4

Tequipment

Jun 18, 2024
Page 3 of 9

2

911 (992)
2601

ENU

Installation and Conversion Instructions

16/20

CAUTION
Hot components

Risk of burns

Let hot components cool down.

Wear personal protective gear.
CAUTION

Heavy components

Risk of pinching

Wear personal protective gear.

Get someone to help if necessary.
2.1

Position engine and gearbox jack under the exhaust system (in transfer box area) and
secure the exhaust system with restraining straps to prevent it from falling down.

2.2

Disconnect electric plug connection for exhaust flap (left/right) on the muffler.
Information
The help of another person is required for this step.

2.3

Remove silencer (  Workshop Manual '440519 Removing and installing rear silencer')

2.4

Install new silencer for sports exhaust system (  Workshop Manual '440519 Removing and
installing rear silencer')
2.4.1

Engage new restraining straps
(2 pc(s)) with screw heads facing
downwards on the muffler holder
( Figure 5).
1
2

– New restraining strap (2 x)
– Muffler holder

Figure 5

Jun 18, 2024
Page 4 of 9

Tequipment

Installation and Conversion Instructions
2.4.2

911 (992)
16/20

ENU

2601

2

Remove transport protection shell
on the new muffler in the exhaust
flap connector area ( Figure 6).
1
2

– Transport protection shell
Exhaust pipe on muffler
(right)

2.4.3

Coat exhaust pipe on catalytic
converter (at the left / right) and on
the new muffler (at the left / right)
with high-temperature grease.

2.4.4

Install new clamping sleeve on
catalytic converter exhaust pipe (at the left/right).

Figure 6

Information
The help of another person is required for this step.
2.4.5

Position new silencer for sports
exhaust system on the muffler
holder and pre-install hand-tight
with new restraining straps (2 pc(s))
( Figure 7).
1
2
3
4

2.4.6

Check whether the protective plate
is touching the catalytic converter
( Figure 7 -Magnifiers-).


2.4.7

– Muffler for sports exhaust
system
– Clamping sleeve
– Restraining strap
– Protective plate

If YES ( Figure 7 -A-):

12

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TSB/Document ID: No. 16-20

Replacement Service Bulletin Number:

MFR Communication Date: 2024-06-18

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE

MFR Component System:

MFR Component Subsystem:


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