NHTSA ID Number: 11001191
Manufacturer Communication Number: NTB09-081K
TSB/Document Date: 2024-06-07
Summary
WINDSHIELD CRACKING This bulletin has been amended. See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
Classification:
Reference:
BT09-052K
Date:
NTB09-081K
April 29, 2024
WINDSHIELD CRACKING
This bulletin has been amended. See AMENDMENT HISTORY on the last page.
Please discard previous versions of this bulletin.
APPLIED VEHICLES:
All Nissan
vehicles
SERVICE INFORMATION
The purpose of this bulletin is to give Nissan
dealers guidelines to help determine if
windshield breakage or damage is covered under warranty or is the customer’s
responsibility.
Nissan
North America (NNA) is not responsible for damage to glass that is a result of
objects striking or scratching the glass, including damage caused by the installation
of aftermarket window tinting. However, NNA is responsible for manufacturing issues
such as distorted glass and cracks that are due to improper installation or damage to the
glass during vehicle assembly. NNA typically does not find any type of cracks in the
windshield due to stress after the dealership pre-delivery inspection (PDI).
Glass damage can be categorized in three general areas:
1. Cracks due to objects striking the glass (page 2).
2. Cracks due to scratch in glass surface (page 5).
3. Distortion or cracks due to manufacturing issues (page 7).
Part Return Process Reminder:
Prior to removal, dealers must take at least two (2)
digital photographs of the damaged area. Dealers are
required to mark glass and other components
returned that have “visible issues” using masking
tape or appropriate means (grease pen, etc.) to
identify and highlight the area damaged.
HINT:
The claim may be debited if the part is not marked
properly and/or missing the required digital
photographs.
Refer to the Glass Part Return section of the Nissan Assurance Products Reference
Manual (APRM) for complete glass return details.
Nissan
Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are
properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job
properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO
NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle.
1/9
1) HOW TO DETERMINE IF GLASS DAMAGE IS DUE TO OBJECTS STRIKING THE
GLASS
Cracks from Objects Striking the Glass
Most windshield damage that occurs due to impact is easily identified as shown below:
Cone shaped break (A, B, C)
Crush mark (D, E1, F)
Star shape crack (C, D, E2, F).
A
B
C
D
F
E1
E2
Cracks can spread and become larger from the original strike point or crush mark due to:
Thermal stresses caused by temperature fluctuation.
External physical stresses, such as hand touch, wind force, or vehicle vibration
during driving (pot holes).
A lead, or crack from one of the star cracked impact points can run to the edge of the glass
and appear to be a low stress crack starting from the glass outside edge.
2/9
NTB09-081K
Single Crack Beginning or Ending at the Edge of the Glass
Single cracks must be inspected along the entire crack for impact marks.
If any impact mark is found anywhere along the crack, it indicates the damage
occurred from an object striking the windshield. This is not covered under warranty.
A magnifying glass (10X magnification) may be necessary to identify impact marks
that may be less than 1 mm in diameter.
The tip of a ball point pen can be run along the crack in the windshield to find the
impact point.
HINT: A lead, or crack from an impact point can run to the edge of the glass and
appear to be a low stress crack starting from the glass outside edge.
Impact Mark
Single crack with no impact mark:
Warranty
Single crack with impact mark:
Not Warranty
Compound Crack Beginning or Ending at the Edge of the Glass
This type of crack is always caused by impact to the glass. The point of impact is located
where the crack “branches out”.
Impact Mark
Compound crack: Not Warranty
3/9
NTB09-081K
Cracks That Are Only in the Middle of the Glass
This type of crack does not begin or end at the edge of the glass.
These cracks are always caused by an impact to the glass and are not covered
under warranty.
Cracks not reaching the edge: Not Warranty
4/9
NTB09-081K
2) HOW TO DETERMINE IF GLASS DAMAGE IS DUE TO A SCRATCH IN THE GLASS
SURFACE
Cracks from a Scratch in the Glass Surface
Glass is produced by fusing together various raw materials such as silica, soda ash, and
limestone, and has a hardness of 5 to 6 on the Mohs scale (for reference, a diamond has a
hardness of 10 on the same scale).
Since earth and sand can contain substances harder than that of glass, glass can be easily
scratched by:
Fine sand particles.
Hard metal.
Rubbing action of contaminated wiper rubbers, or sand particles caught between the
wiper and the glass, especially when operating the wipers in a dry condition.
A magnifying glass (10X magnification) may be necessary to identify wiper scratches as a
start point of cracks in the glass.
Inspect the wiper paths (may be a single scratch of a group of scratches).
Small scratches can cause a small rupture in the outer glass surface, which can lead
to a crack from thermal conditions, vehicle vibration during driving, or wind pressure.
Wiper
position
Wiper position
Scratch from sand/stone: Not Warranty
5/9
NTB09-081K
A magnifying glass (10X magnification) may be necessary to identify metal object scratches
as a start point of cracks in the glass.
Scratches can occur from metal objects such as keys and metal buttons. These
scratches are typically sharp and can be found anywhere on the glass surface.
Thoroughly examine the entire length of the crack to identify any scratch as a start
point.
Small scratches can cause a small rupture in the outer glass surface, which can lead
to a crack from thermal conditions, vehicle vibration during driving, or wind pressure.
Scratch from metal objects: Not Warranty
A magnifying glass (10X magnification) may be necessary to identify scratches caused by a
contaminated towel as a start point of cracks in the glass.
Scratches can occur from wiping the glass with a towel that has sand particles or dirt
on it.
These scratches are typically long and have several scratches concentrated
together.
These scratches can be found anywhere on the glass surface.
Thoroughly examine the entire length of the crack to identify any scratch as a start
point.
Magnified
42x
Scratch from dirty towel/cloth: Not Warranty
6/9
NTB09-081K
3) HOW TO DETERMINE IF GLASS HAS DISTORTION OR CRACKS DUE TO
MANUFACTURING ISSUE
Distortion or Cracks Due to Manufacturing Issue
Open bubble – Warranty
Surface blister - Warranty
Adhesion chip – Warranty
(Can occur from a manufacturing issue
such as adhesion of molding to the
glass surface along the glass edge.)
Surface blister – Warranty
7/9
NTB09-081K
CLAIMS INFORMATION
For manufacturing issue claims only:
Submit a Primary Failed Part (PP) line claim using the following claims coding:
DESCRIPTION
PFP OP CODE SYM
DIA
FRT
RPL Windshield
(1)
UG10AA
FD
03
(2)
(1) Reference the Electronic Parts Catalog (EPC) and use the applicable Windshield P/N
as the PFP.
(2) Reference the current Nissan Warranty Flat Rate Manual and use the indicated FRT.
HINT: Refer to the Glass Part Return section of the Nissan
Assurance Products Reference
Manual (APRM) for complete glass return details.
Part Return Process Reminder:
Dealers are required to take at least two (2) digital photographs that clearly identify
the alleged glass defect prior to removing the glass from the vehicle.
Digital photographs must be kept in dealer records.
Dealers are required to mark glass and other components returned that have “visible
issues” using masking tape or appropriate means (grease pen, etc.) to identify and
highlight the area damaged.
The new glass warranty form must be completed and digital photograph files
attached through ASIST for:
1. Over DCAL Warranty Call Center pre-authorization
2. Glass Part Return requests
The claim will be subject to a claim debit if the part is not marked properly
and/or missing the required digital photographs (via ASIST) to support
identification of a warrantable defect.
Glass warranty
form is found here
8/9
NTB09-081K
AMENDMENT HISTORY
PUBLISHED DATE
REFERENCE DESCRIPTION
August 25, 2009
NTB09-081
Original bulletin published
March 8, 2013
NTB09-081A
Latest models and model years applied
April 28, 2015
NTB09-081B
Latest models and model years applied, and pages
1 and 3 revised
January 28, 2016
NTB09-081C
Latest models and model years applied, and the
“Part Return Process Reminder” section revised
February 21, 2017
NTB09-081D
Latest models and model years applied,
aftermarket window tinting statement added, and
APRM reference on pages 1 and 8 revised
November 29, 2017
NTB09-081E
Latest models and model years applied, and
warranty information on pages 1 and 8 revised
April 9, 2018
NTB09-081F
Latest models and model years applied
May 15, 2019
NTB09-081G
Latest models and model years applied, and APRM
reference on pages 1 and 8 revised
May 10, 2021
NTB09-081H
Latest models and model years applied, and APRM
reference on pages 1 and 8 revised
February 17, 2022
NTB09-081I
Publication date revised to include the latest
models and model years
February 27, 2023
NTB09-081J
Publication date revised to include the latest
models and model years, and APRM reference on
pages 1 and 8 revised
April 29, 2024
NTB09-081K
Figure on page 8 updated and publication date
revised to include the latest models and model
years
9/9
NTB09-081K
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TSB/Document ID: NTB09-081K
Replacement Service Bulletin Number:
MFR Communication Date: 2024-04-30
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: VISIBILITY/WIPER
MFR Component System:
MFR Component Subsystem:
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