NHTSA ID Number: 11001146
Manufacturer Communication Number: 24B23
TSB/Document Date: 2024-06-06
Summary
Certain 2024 Model Year Nautilus Full Hybrid
Electric Vehicles - High Pressure Fuel Injector Replacement
regardless of mileage. Coverage is automatically transferred to subsequent
owners.
Lincoln strongly recommends having this repair performed as soon as
possible to prevent the occurrence of an injector failure.
How long will it take?
The time needed for this repair is less than one-half day. However, due to
service scheduling requirements, your retailer may need your vehicle for a
longer period of time. Additional time may be required to allow the engine to
cool before performing this repair.
Copyright 2024 Lincoln – A Ford Motor Company Brand
What should you do?
Please call your retailer without delay to schedule a service appointment for
Customer Satisfaction Program 24B23.
If you do not already have a servicing retailer, you can access
Lincoln.com/support for retailer addresses, maps, and driving instructions.
Lincoln wants you to have this service action completed on your vehicle. The
vehicle owner is responsible for making arrangements to have the work
completed.
Pick-Up and Delivery
Complimentary vehicle Pick-Up & Delivery service may also be available
upon request from your retailer. Your retailer will pick up your vehicle and
return it with the repair completed.
What if you no longer
own this vehicle?
If you no longer own this vehicle and have an address for the current owner,
please forward this letter to the new owner.
You received this notice because our records, which are based primarily on
state registration and title data, indicate you are the current owner.
Can we assist you
further?
If you have difficulties getting your vehicle repaired promptly and without
charge, please contact your dealership’s Service Manager for assistance.
RETAIL OWNERS: If you have questions or concerns, please contact our
Ford Customer Relationship Center (CRC) at 1-866-436-7332 and one of
our representatives will be happy to assist you. The CRC is open on
weekdays from 8:00 AM – 11:00 PM and on Saturday 8:00 AM - 8:00 PM
(Eastern Time). TTY/TDD users, please contact the CRC at the number
listed using the Telecommunication Relay Service by dialing 711.
If you wish to contact us through the internet, our address is
lincoln.com/support.
FLEET OWNERS: If you have questions or concerns, please contact our
Ford Pro Contact Center at 1-800-34-FLEET, choose Option #1, and one
of our representatives will be happy to assist you. If you wish to contact us
through the Internet, our address is fleet.ford.com.
Representatives are available Monday through Friday: 7:00 AM – 11:00 PM
and Saturday 7:00 AM – 5:00 PM (Eastern Time).
Thank you for your attention to this important matter.
Lincoln![]()
Copyright 2024 Lincoln
– A Ford
Motor Company Brand
TECHNICAL INSTRUCTIONS
PAGE 1 OF 2
CUSTOMER SATISFACTION PROGRAM 24B23
CERTAIN 2024 MODEL YEAR NAUTILUS FULL HYBRID
ELECTRIC VEHICLES
— HIGH PRESSURE FUEL INJECTOR REPLACEMENT
SERVICE PROCEDURE
IMPORTANT! The Service Technician Specialty Training (STST) Competency 10 certification
requirement, for U.S. market only, will be enforced starting with repair orders
opened on or after April 1, 2024. Field Service Action (FSA) repairs will reject if the
repairing technician is not certified in STST Competency 10 FSA. See Electronic
Field Communication (EFC) 14251 for more details.
IMPORTANT! This procedure was modified from the original Workshop Manual (WSM)
procedure. It is not necessary to remove the fuel rail wiring harness from the rail
when replacing the fuel injectors. Follow technical instructions carefully.
NOTE: If you do not have the special tools referenced in the Workshop Manual (WSM) to perform
the FSA repair, please contact 1-800 ROTUNDA and choose option 3 to place an order.
1. Replace all four (4) direct injection fuel injectors. Follow the WSM procedures in Section 303-04A.
NOTE: It is not necessary to remove the fuel rail wiring harness from the rail when replacing the fuel
injectors.
NOTE: If a plastic retaining clip is damaged during service or can no longer maintain retention when
reinserted, it must be replaced. Reference the charts in Figures 1 and 2, on Page 2, for harness
clip part numbers.
IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are
under safety, compliance, or emissions recall. Unless a part is requested to
be returned to Ford, all parts replaced under this FSA must be scrapped in
accordance with all applicable local, state and federal environmental
protection and hazardous material regulations. Refer to the Parts Retention,
Return, & Scrapping section of the FSA dealer bulletin for further information.
CPR © 2024 FORD
MOTOR COMPANY
DEARBORN, MICHIGAN 48121
05/2024
TECHNICAL INSTRUCTIONS
PAGE 2 OF 2
CUSTOMER SATISFACTION PROGRAM 24B23
PART NUMBER
PART NAME
FU5Z-14A163-J
ENGINE HARNESS CLIP
ZIPTIE ATTACHED
8U5Z-00817-ZA
ENGINE HARNESS CLIP
BU5Z-14A594-C
9L3Z-14A163-E
ENGINE HARNESS
STAND-OFF
IMAGE
24210A
FIGURE 1
PART NUMBER
PART NAME
BU5Z-14A163-G
FUEL LINE CLIP
COOLANT LINE CLIP
ZIPTIE ATTACHED
FIGURE 2
CPR © 2024 FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
05/2024
IMAGE
STUD FOR
MISSING NUT
STUD FOR
MISSING
24210B NUT
STUD FOR
MISSING NUT
PLACE COPY HERE
PLACE COPY HERE
PLACE COPY HERE
Mobile or Pick-Up and Delivery Repair Record
Page 1 of 1
Customer Satisfaction Program 24B23
Mobile Repair / Vehicle Pick-Up and Delivery Record
VIN ____________________________ received (check one):
☐ Mobile Repair
☐ Pick-up and/or delivery service
As outlined below for the 24B23 Field Service Action program.
☐ Mobile Repair – Date: _______________
OR
☐ Pick-up
– Date: _______________
☐ Delivery
– Date: _______________
Repair Order #
Repair Order Date
Service Manager Signature
Date
Mobile Service Repair Assessment
Page | 1
NEW VEHICLE RECOMMENDED DEMONSTRATION / DELIVERY HOLD - Customer
Satisfaction Program 24B23
Certain 2024 Model Year Nautilus Full Hybrid
Electric Vehicles
High Pressure Fuel Injector Replacement
Mobile Service Repair Assessment
Assessment levels have been identified to help determine the ease of performing eligible mobile
service repairs for a Field Service Action (FSA) outside of the dealership service facility.
Dealer Bulletin
Within the Administrative Information Attachment of the dealer bulletin a mobile service repair
assessment level(s) will be provided. These assessment levels have been determined using the
amount of time, equipment and labor identified to perform the intended service action.
Assessment Levels
- Mobile Reprogramming
- Light Mobile Service
- Enhanced Mobile Service
- Advanced Mobile Service
- Wheel and Tire Mobile Service
- Not a Mobile Service Repair
Description of each level that is used to determine the overall assessment.
– Mobile Reprogramming
• Module Programming or similar type services
• Minimum tools maybe required other than an IDS/FDRS setup
• FDRS programming that requires internet connection (wi-fi or mobile hotspot)
• Make sure vehicle has a charge port to ensure battery voltage is maintained during
flashing of the module(s)
• Repairs not greater than 1 hour in length (including time to wait for programming)
Note: The location will need a charging station or wall box to maintain the 12-volt battery.
•
•
•
•
– Light Mobile Service
Interior repair procedures that do not require seat, dash, or headliner removal
Under hood repairs that do not require large component removal
Exterior repairs that do not require large component/panel removal
Repairs may require standard hand tools (Access to a Technician starter kit or similar)
Copyright 2024 Ford
Motor Company
Mobile Service Repair Assessment
Page | 2
NEW VEHICLE RECOMMENDED DEMONSTRATION / DELIVERY HOLD - Customer
Satisfaction Program 24B23
Certain 2024 Model Year Nautilus Full Hybrid
Electric Vehicles
High Pressure Fuel Injector Replacement
– Enhanced Mobile Service
• A two-person process is required anytime a procedure requires work under the
vehicle
• Brake Inspection and Brake Repair/Replacement
• Limited Suspension Component replacement (no alignment)
• Under Vehicle access for limited repairs (no large component removal)
• Vehicle Check Up - VCU
• Pre-Delivery Inspection - PDI
• Used Car Inspection/Presale Inspection
• May require floor jack, jack stands, and impact tools
Note: Wheel lock may be required.
•
•
•
– Advanced Mobile Service
Fluid Exchange/Oil Change
Light Repairs
Brake Hydraulic Repairs
– Wheel and Tire Mobile Service
• Tire Removal from Wheel
• Tire Balancing
• Tire Repair
Note: Specialized Mobile Service unit and equipment including Tire balancer and Tire
Changer required.
– Not a Mobile Service Repair
• Large component removal
• BEV Battery Replacement
• Requires a vehicle hoist – to complete the repair (more than inspection)
• Required vehicle alignment
• Requires significant vehicle disassembly
• Repairs greater than 2-3 hours
• Any repairs that require M-Time
• Includes a service procedure where the vehicle owner may be distressed about the state
of their vehicle
Copyright 2024 Ford Motor Company
Dan Wilyard
Chief Engineer Recall and CIDR
Service Engineering Operations
Ford
Customer Service Division
Ford Motor Company
PO Box 1904
Dearborn, Michigan 48121
May 1, 2024
TO:
All U.S. Ford and Lincoln
Dealers
SUBJECT:
NEW VEHICLE RECOMMENDED DEMONSTRATION / DELIVERY HOLD Advance Notice - Customer Satisfaction Program 24B23
Certain 2024 Model Year Nautilus Full Hybrid
Electric Vehicles
High Pressure Fuel Injector Replacement
AFFECTED VEHICLES
Vehicle
Model Year
Assembly Plant
Build Dates
Nautilus
2024
Hangzhou
07-Oct-2023 through 29-Feb-2024
US population of affected vehicles: 6,574. Affected vehicles are identified in OASIS and FSA VIN
Lists.
REASON FOR THIS PROGRAM
In all of the affected vehicles, a high-pressure fuel injector tip may crack or become dislodged from
the injector. A cracked or dislodged injector tip may allow excessive fuel into the engine leading to
poor combustion in that injector’s cylinder, which may result in engine vibration and illumination of the
Malfunction Indicator Lamp (MIL). Continued use of the vehicle could lead to an engine hydro-lock
condition, resulting in a “Stop Safely Now” message displaying in the instrument cluster and the
vehicle transitioning to electric drive mode. Continued driving in electric drive mode will deplete the
high voltage battery
, which may result in a loss of motive power.
SERVICE ACTION
Ford recommends that dealers DO NOT DEMONSTRATE OR DELIVER any new in-stock vehicles
involved in this customer satisfaction program. A complete Dealer Bulletin will be provided to dealers
mid-May, 2024, when it is anticipated that parts ordering information and repair instructions will be
available to support this customer satisfaction program. For new vehicle storage guidelines, refer to
EFC13033, Storage Guidelines for New Vehicles.
IMPORTANT: Dealers should open a Repair Order (RO) only when a full dealer bulletin is
published. Opening an RO against an Awareness or Advance Notice will result in warranty
rejections against a program.
CUSTOMER NOTIFICATION
Owners of record will be notified via first-class mail after repair instructions and parts ordering
information have been provided to dealers.
Copyright 2024 Ford Motor Company
QUESTIONS & ASSISTANCE
For questions and assistance, contact the Special Service Support Center (SSSC) via the SSSC Web
Contact Site. The SSSC Web Contact Site can be accessed through the Professional Technician
System (PTS) website using the SSSC link listed at the bottom of the OASIS VIN report screen or
listed under the SSSC tab.
Sincerely,
Dan Wilyard
Copyright 2024 Ford Motor Company
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TSB/Document ID: 24B23
Replacement Service Bulletin Number:
MFR Communication Date: 2024-05-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL/PROPULSION SYSTEM
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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