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NHTSA ID Number: 10252415

Manufacturer Communication Number: T7019

TSB/Document Date: 2024-04-02


Summary

This TRP is being issued to rebuild degraded fuel injectors with an improved helmet nozzle design on certain X15 certified engines. This campaign enables repair locations under Service Provider Codes 03750 and 02881 to receive, restore and return six rebuilt or ReCon fuel injectors to the requesting primary service provider.


S | Temporary Repair Practice

Released Date: 26-Mar-
2024

Expiration Date (U.S. and
Canada): 15-Jan-2025

TRP Number: t7019 Revision:

X15 Nozzle Replacement on Degraded Fuel Injector for

Rebuild Locations TRP Expiration Date
(InternationaleBay logo): 15-Jan-
2025
Attention

¢ OY273@CUMMINS.COM
« [email protected]

If additional information is required, please contact your Cummins Warranty Operations
Group Leader.

Description

This TRP is being issued to rebuild degraded fuel injectors with an improved helmet nozzle design
on certain X15 certified engines. This campaign enables repair locations under Service Provider
Codes 03750 and 02881 to receive, restore and return six rebuilt or ReCon fuel injectors to the
requesting primary service provider.

Note : Claims will ONLY be accepted from authorized Rebuild Locations, Service
Provider Codes 03750 and 02881.

Note : This field action provides retroactive coverage for repairs made prior to the
release of this publication.

Action

In order to qualify for repair under this field action, an engine:

1. will be covered Regardless of coverage status, and
2. must show as OPEN on QuickServe® Online for this field action.
3. injectors must be re-built at Service Locations under codes 03750 and 02881.

Note : The ESN list is attached for reference.

After verifying that the engine meets the above requirements, perform the following actions:

1. Upon receipt of degraded Fuel Injector set, complete the helmet nozzle replacement
installation for all received Fuel Injectors. Please refer to instructions provided by the Fuel
Systems Team.

2. Perform POP Test to verify mechanical functionality of the rebuilt fuel injectors and enter
results in the pre-assigned database as instructed by the Fuel Systems Team.

3. At the completion of the POP Test, package all six rebuilt Fuel Injectors into the original
packaging box. Replace the box if damaged.

Note : If any rebuilt Fuel Injector FAILS the POP Test, replace the failed injector
with an approved ReCon Fuel Injector, Cummins part number 6513589 the
requesting service location.

4. Please refer to Attachment B for return shipping instructions. Generate a new Shipping Label
as directed. For you convenience a QR Code has been provided to create and generate a
Shipping Label. As an alternative the url address has been provided. As needed, copy and
paste the url address into your desired browser and completed the label. Please refer to the
original shipping label for return address details.

Material Disposition

Where applicable, materials removed as a result of this field action must be returned to Cummins.
Parts flagged via the Cummins Enhanced Parts Return (EPR) process should be returned
following the stated instructions. Please return the parts to:

Cummins Service Support Center

910 S. Marr Road, Receiving Location 35
Columbus, IN 47201

Attn: Service Support Center Manager
Email: sse@cummins.com

Note : Parts covered by the Field Action are to be returned to the Cummins Service
Support Center. Please include a copy of the claim paperwork and a material return tag
with the returned parts. Include the ESN number, the TRP# 7019, and the claim number
on the material return tag. For Cummins returns, record WebCumpas# on the outside of
the box. For PACCAReBay logo returns, record CRA# or Eztrac#. Items not flagged for EPR
should be returned to ReCon for core credit. Unless otherwise indicated, items with no
core liability can be scrapped.

Reimbursements

Parts

Note : All parts listed are OPTIONAL. Select only the parts required to complete the
repair. Please contact your Cummins Representative to secure the injector helmet
nozzles required to completed the rebuilds. Helmets are listed here as INFO ONLY and
cannot be claimed under the Parts section of the claim filing. Please refer to the Other
Claimables Section.

The following parts are covered under this field action:

Part Number Quantity Description

INJECTOR NOZZLE,
HELMET (INFO ONLY)

RECON INJECTORS, PER

650776900 6

651358900 6 POP TEST (OPTIONAL)
RECON INJECTORS, PER
651358900PX 6
POP TEST (OPTIONAL)
552008600 1 INJECTOR REPAIR, KIT

(OPTIONAL)

Note : SRTs to gain access that are required to complete the repair, that are sufficiently
explained in the claim narrative, may also be claimed on this action.

Labor Using Applicable Access Code and Time

SRT Code Description Time (hrs)
Technician Administrative
00-90F Time - Field Action Service
Events

COMPLETE FUEL

99-901 INJECTOR REBUILD
PROCESS (QTY - 1)

Travel

Travel is not covered under this field action. Towing is not covered under this field action.
Other Claimables

Consumables are covered under this field action.

Note : Additional parts, such as o-rings, gaskets and fasteners, that are required to
complete the repair, but not listed, may be claimed in Other Claimables. Helmet nozzles
secured by means other than normal Cummins parts channels MUST be claimed as
Campaign Supplies. Helmet nozzles provided Free of Charge CANNOT be claimed.
Please consolidate all consumables and helmet nozzels and claim them as one single
line item in Other Claimables titled CAMPAIGN SUPPLIES or other appropriate
selections. Please include brief summaries on the details of items claimed. A lack of
documentation in the narrative may result in a reduction in claim reimbursement or
claim denial.

Claim Instructions

For Cummins Dealers, claims for this TRP must be filed via RAPIDSERVE™ Web
(rsw.cummins.com). For information regarding RAPIDSERVE™ Web, please reference the
"Warranty" tab in QuickServe® Online. If there are additional questions, please contact your local

Cummins Distributor.

Claim Codes

Description Code
Account Code: 65
Pay Code: North America Distributor = X
Pay Code: North America Dealer = D
Pay Code: InternationaleBay logo Distributor = |
Pay Code: InternationaleBay logo Dealer = R
Failure Code: WFIAS2

Attachments

Click here to see t7019_esn-list.xlsx

(/service/english/attachments/t7019_esn-list.xlsx) Click here to see t7019_attachment-b.pdf

(/service/english/attachments/t7019_attachment-b.pdf)

Engine Family

Fuel System

ISX, QSX15 ISX15

Design Application Market Application
Automotive Automotive
Document History
Date Details

Document Created; 26-Mar-2024

Last Modified: 26-Mar-2024

1

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TSB/Document ID: T7019

Replacement Service Bulletin Number:

MFR Communication Date: 2024-03-26

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: FUEL SYSTEM, DIESEL

MFR Component System:

MFR Component Subsystem:


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