CAMPAIGN

24-01-021G

MARCH 2024

G80 ELECTRIFIED
(RG3 EV)

WIRING PROTECTION INSTALLATION FOR FRONT BUMPER
MAIN WIRING & CONNECTOR (SERVICE CAMPAIGN T36G)
 IMPORTANT
Retailers must perform this service campaign on all affected vehicles prior to retail delivery to a
guest and whenever an affected vehicle is in the shop for any maintenance or repair.
Access the “Vehicle Information” screen via WebDCS to identify open campaigns.
Description: Some vehicles may exhibit door unlock malfunctions due to front bumper wiring and
fuse disconnections following a collision, stemming from inadequate wiring protection during bumper
impacts. This bulletin provides instructions to remove the front bumper and install the enhanced wiring
protection measures.
Applicable Vehicles (Certain):
• 2023MY G80 Electrified (RG3 EV) produced from 2/23/2022 – 6/1/2023.

NOTICE
To avoid potential damage to Genesis EVs, Genesis EV repairs can only be performed by EV
certified Genesis retailers.
Parts Information:

Hard PVC Tube (18504-20100)
100 mm
1 each
140 mm
1 each

G80 Electrified
(RG3 EV)

Wiring Protective
Material Kit

PVC Tape (18501-10100)

91200-JI000QQH
1 each
Vinyl Sheet (18510-30400)
1 each

Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair

Warranty Information:

G80
Electrified
(RG3 EV)

30D117R0

Wiring Protection Installation
for Front Bumper Main Wiring
& Connector

0.7
M/H

91221-JI070

I21

ZZ6

NOTE 1: Submit claim on Claim Entry Screen as “Campaign” type.
NOTE 2: If a part is found in need of replacement while performing this campaign and the affected
part is still under warranty, submit a separate claim using the same repair order. If the affected part is
out of warranty, submit a Prior Approval request for goodwill consideration prior to performing the
work.
NOTE 3: This TSB includes Repair validation photos. Op times include VIN, Mileage, and Repair
validation photos as outlined in the Digital Documentation Policy.

Service Procedure:

STUI
This TSB includes Repair validation photos. Refer to the latest Digital Documentation Policy for
requirements.

Removal of the Front Bumper
1.

Open the charge door (A).
! CAUTION

A

Wear gloves to prevent injury to hands.

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2.

Remove the charge door inlet cap (B).

B

3.

Remove the bumper upper cover (C).
C

4.

Remove the engine room undercover (D).
D

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5.

Remove the mounting clips and screws on the
side of front bumper on both driver and
passenger side (E), and detach the side part of
front bumper.

NOTICE

E

Gently remove the side part of the front
bumper to prevent damage.

6.

Disconnect the front bumper main connector
(F).
F

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7.

Remove the front bumper assembly (G).

i

Information

Ensure the connector is properly
disconnected. Replace any damaged
clips or retainers.

NOTICE
Ensure front bumper is carefully set aside
to prevent any damage or scratches to
the bumper.

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G

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Front Bumper Main Wiring & Connector Vinyl Sheet Cover Installation

1.

Use a plastic removal tool to remove the main
wiring connector (A).

A

A

2.

Apply the supplied vinyl sheet (B) to the front
bumper main wiring connector to overlap the
wiring creases and wind the connector wiring
so that it cannot be seen.
B

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3.

Wrap PVC tape on both ends (C) of the end to
overlap the connector and wiring creases.
C

4.

Wrap the PVC tape between the connector
and the wiring so that the wiring in the area (D)
is invisible.

D

5.

Install the connector (E) on the connector
mounting area.

E

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6.

Check the hard PVC tube installation location
(F) and (G) in the L/H area of the front bumper
that has been removed.
F: 140 mm length
G: 100 mm length

G
F

F

F

G

G

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7.

Spread the supplied hard PVC tube (H) and
install it in the position mentioned in step 6,
then rotate it so that the cracked part faces
inside the bumper.

H

Adjust the position by turning after installation.

H

H

H

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8.

Wrap both ends (I) of the mounted hard PVC
tube with PVC tape.

I

I

I

Wrap with PVC tape on both side ends.

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9.

STUI
Using STUI, take a photo of:
1. Harness with both PVC tubes
attached.
2. Vinyl sheet covering the
connector wiring.
Both photos must have the last 6 digits
of the VIN and date of repair on a piece
of paper.

Upload the 2 photos to STUI.

10.

Reinstall everything in the reverse order.

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