NHTSA ID Number: 10252308
Manufacturer Communication Number: CBR-2139 202403
TSB/Document Date: 2024-04-02
Summary
CBR: Vehicles built with an 11 liter engine may experience a complaint of excessive fuel in the oil. It is possible that the source of the fuel is the rear fuel galley plug in the cylinder head.
the Volvo
Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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180 Connect the connectors.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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181 Position the screws.
Note
Inspect the gasket, replace as needed.
Service hint
Temporarily securing the screws at the rear of the cover in the uppermost position will
aid in installation
182 Install the valve cover.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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183 Tighten the screws to torque.
Tightening torque
Valve cover, screw
Tightening sequence: 1–20
24 ±4 Nm
(18 ±3 lbf⋅ft)
Tightening torque
Valve cover, screw
Tightening sequence: 1–20
24 ±4 Nm
(18 ±3 lbf⋅ft)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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184 Install the pipe.
Note
If not previously installed.
Note
Inspect the internal sealing ring.
185 Connect the connector.
186 Install the engine cover.
187 Install the screws.
188 Tighten the screws to torque.
Tightening torque
Screw
M5
3.1 ±0.8 Nm
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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(27 ±7 lbf⋅in)
189 Install the plastic rivets.
190 Install the screws.
191 Tighten the screws to torque.
Tightening torque
Screw
M5
3.1 ±0.8 Nm
(27 ±7 lbf⋅in)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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192 Install the panel.
193 Install the nut.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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194 Install the grab handle.
195 Install the screws.
196 Torque tighten the screws.
Tightening torque
Screw
M8
24 ±4 Nm
(18 ±3 lbf⋅ft)
197 Install the screw cover.
WARNING
Risk of serious injury.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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Heavy component.
▶
Exercise caution when moving the component. Assistance is required.
198 Position the seat in the cab.
199 Install the screws.
Tightening torque
Seat, screw
M10
48 ±8 Nm
(35 ±6 lbf⋅ft)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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200 Connect the connector.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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201 Connect the seat air hose.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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202 Install the seat belt.
203 Install the panel.
204 Install the screws.
205 Torque tighten the screws.
Tightening torque
Interior panel, screw
3.4 ±0.6 Nm
(30 ±5 lbf⋅in)
206 Install the protecting covers.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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207 Install the pipe.
Note
Check the sealing ring and hose for damage; replace as needed.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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208 Position the clamps.
Note
As noted.
209 Tighten the clamps to torque.
Tightening torque
V band clamp screw
10.2 ±1 Nm
(90 ±9 lbf⋅in)
Tightening torque
Hose clamp
11.9 ±2 Nm
(105 ±18 lbf⋅in)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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210 Install the clamp.
211 Torque tighten the screws.
Tightening torque
Screw
M8
24 ±4 Nm
(18 ±3 lbf⋅ft)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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212 Connect the connector.
213 Install the cable tie.
Note
Use a new part.
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the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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214 Install the air filter housing.
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the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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215 Install the screws.
216 Torque tighten the screws.
Tightening torque
Screw
M10
48 ±8 Nm
(35 ±6 lbf⋅ft)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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217 Install the air duct.
218 Tighten the clamps to torque.
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the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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Tightening torque
Air duct, clamp
9 ±1 Nm
(80 ±9 lbf⋅in)
Note
As noted.
219 Install the pipe assembly.
Note
Inspect the seals, replace as needed.
220 Torque tighten the clamps.
Tightening torque
Air duct, clamp
9 ±1 Nm
(80 ±9 lbf⋅in)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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221 Connect the sensor connector.
222 Secure the harness with the cable ties.
223 Install the hose.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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224 Position the clamps.
Note
As noted.
225 Tighten the clamps to torque.
Tightening torque
Clamp, screw
3.95 ±0.6 Nm
(35.0 ±5 lbf⋅in)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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226 Connect the cable to the negative terminal.
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the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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227 Fill the cooling system.
Note
Use approved coolant.
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the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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228 Start the engine.
229 Check for leakage.
230 Stop the engine.
231 Check the engine oil level and add if necessary.
232 Check the coolant level and top up if necessary.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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233 Perform this procedure when the condition below is met.
Conditions
●
If the end cap is removed
▶
Install the end cap.
234 Lower the hood.
Note
Ensure that the hood is latched.
235 Remove the wheel chocks.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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21574-3 Backlash Clearance, Camshaft, Adjustment
Valve cover, upper timing cover rocker arm shaft removed
Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.
All threaded fasteners that do not have a tightening torque specification in the information are
tightened to a standard torque. Standard torques are available in the following specification.➠
Standard Tightening Torques
Special tools
9999683
9999696
1
Loosen the screws in the idler gear.
2
Adjust the gear backlash clearance using the feeler gauge (A) by turning the gear.
Tech data
Gear backlash clearance (A)
0.1 ±0.05 mm
(0.004 ±0.002 in)
3
Torque tighten the screws.
Tightening torque
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
2/4
IMPACT 4.07.174
Idler gear, screw
3/29/2024
1.
Tightening sequence: 1–6
35 ±4 Nm
(26 ±3 lbf⋅ft)
2.
Tightening sequence: 1–6
120 ±5°
Note
Leave the feeler gauge in place when tightening the screws.
4
Check the gear backlash clearance using the tools (A) and (B).
Tech data
Gear backlash clearance
0.1 ±0.05 mm
(0.004 ±0.002 in)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
3/4
IMPACT 4.07.174
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Required material
ROCKER_INDICATOR
9999683
MAGNETIC STAND
9999696
Note
Hold the idler gear in place using a suitable tool to correctly check the gear backlash
clearance.
5
Remove the tools.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
4/4
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TSB/Document ID: CBR-2139 202403
Replacement Service Bulletin Number:
MFR Communication Date: 2024-03-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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