NHTSA ID Number: 10248382
Manufacturer Communication Number: TSB-23-23-005
TSB/Document Date: 2024-01-06
Summary
Service Manual Revision - This Technical Service Bulletin provides revisions to the brand name of lubricants for the Transmission & Driveline sections of the Service Manual.
SUBJECT:
CORRECTION OF LUBRICANT BRANDS FOR
TRANSMISSION & DRIVELINE –
SERVICE MANUAL REVISION
No:
TSB-23-23-005
DATE:
December 2023
MODEL:
Outlander
CIRCULATE TO:
[ ] GENERAL MANAGER
[ X ] PARTS MANAGER
[ X ] TECHNICIAN
[ X ] SERVICE ADVISOR
[ X ] SERVICE MANAGER
[ X ] WARRANTY PROCESSOR
[ ] SALES MANAGER
PURPOSE
This TSB provides correction to the brand name of lubricants for the Transmission & Driveline
in the applicable Service Manual sections:
• Transfer
• Electro-Hydraulic Coupling
• Differential Gear
AFFECTED VEHICLES
2022-2023 Outlander
AFFECTED SERVICE MANUAL
• 2022-2023 Outlander Service Manual
PROCEDURE
Please use the following chart as a guide to replace the indicated pages in the affected
Service Manuals, Group 23, Transmission & Driveline, Driveline and Group 00 Maintenance,
Periodic Maintenance.
Copyright 2023, Mitsubishi Motors North America, Inc.
The information contained in this bulletin is subject to change. For the latest version of this document, go to the Mitsubishi
Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com).
12/11/2023
1 of 6
(5365/MSB23M23501)
Applicable Manual
2022
OUTLANDER
Service Manual
No.
MSCD-030B-2022
(Volume 2)
MSCD-030B-2022
(Volume 5)
2023
OUTLANDER
Service Manual
12/11/2023
MSCD-030B-2023
Applicable Title
TRANSMISSION & DRIVELINE
└ DRIVELINE
└ REAR FINAL DRIVE: R145
└ PREPARATION
└ PREPARATION
└ Lubricant or/and Sealant
TRANSMISSION & DRIVELINE
└ DRIVELINE
└ REAR FINAL DRIVE: R145
└ UNIT REMOVAL AND INSTALLATION
└ REAR FINAL DRIVE ASSEMBLY
└ Adjustment
MAINTENANCE
└ PERIODIC MAINTENANCE
└ RECOMMENDED FLUIDS AND LUBRICANTS
└ Fluids and Lubricants
TRANSMISSION & DRIVELINE
└ DRIVELINE
└ REAR FINAL DRIVE: R145
└ PREPARATION
└ PREPARATION
└ Lubricant or/and Sealant
TRANSMISSION & DRIVELINE
└ DRIVELINE
└ REAR FINAL DRIVE: R145
└ UNIT REMOVAL AND INSTALLATION
└ REAR FINAL DRIVE ASSEMBLY
└ Adjustment
MAINTENANCE
└ PERIODIC MAINTENANCE
└ RECOMMENDED FLUIDS AND LUBRICANTS
└ Fluids and Lubricants
2 of 6
Contents
Attached
sheet 2
Attached
sheet 3
Attached
sheet 4
Attached
sheet 2
Attached
sheet 3
Attached
sheet 5
(5365/MSB23M23501)
Attached sheet 2
'5,9(/,1(
7RROQDPH
'HVFULSWLRQ
Drift
a: 63 mm (2.48 in) dia.
Installing side oil seal
b: 49 mm (1.93 in) dia.
CF100AC5AA00USA
Drift
a: 60 – 73 mm (2.36 – 2.87 in) dia.
Installing drive pinion oil seal
b: 24 – 53 mm (0.94 – 2.09 in) dia.
c: 68 mm (2.68 in) or more
CF100AC6AA00USA
Power tool
Loosening bolts and nuts
CF100A1DAA00USA
/XEULFDQWRUDQG6HDODQW
,WHP
Electro-hydraulic coupling oil (Mitsubishi Genuine part)
8VH
Red lead or equivalent
Filling when the parts of electro-hydraulic coupling assembly and/or rear final drive assembly is
disassembled
Checking tooth contact
BorgWarner LSC Transmission Fluid 12-301
12/11/2023
3 of 6
(5365/MSB23M23501)
Attached sheet 3
'5,9(/,1(
,167$//$7,21
Note the following, install in the reverse order of removal.
•
For non-reusable parts, refer to REAR FINAL DRIVE ASSEMBLY.
•
For each tightening torque, refer to REAR FINAL DRIVE ASSEMBLY.
•
When oil leaks while removing/installing final drive assembly, check oil level after the installation. Refer to REAR DIFFERENTIAL GEAR OIL.
•
Perform adjustment after installation. Refer to REAR FINAL DRIVE ASSEMBLY.
$GMXVWPHQW
$'-8670(17%()25(5(029$/
$:'&RQWURO8QLW3DUW1XPEHU6DYLQJ
When replacing AWD control unit (integrated with actuator assembly of electro-hydraulic coupling assembly) and electro-hydraulic coupling assembly, perform AWD control unit part number saving.
Refer to ADDITIONAL SERVICE WHEN REPLACING AWD CONTROL UNIT (IN ELECTRO-HYDRAULIC COUPLING).
$'-8670(17$)7(5,167$//$7,21
$:'&RQWURO8QLW3URJUDPPLQJ
When replacing AWD control unit (integrated with actuator assembly of electro-hydraulic coupling assembly) and electro-hydraulic coupling assembly, perform programming to AWD control unit. Refer
to ADDITIONAL SERVICE WHEN REPLACING AWD CONTROL UNIT (IN ELECTRO-HYDRAULIC COUPLING).
(OHFWUR+\GUDXOLF&RXSOLQJ2LO)LOOLQJ$LU%OHHGLQJDQG,QLWLDOL]H2LO'HWHULRUDWLRQ/HYHO
When the electro-hydraulic coupling oil is drained, such as when replacing or removing/installing electro-hydraulic coupling component parts, the air bleeding and initialize oil deterioration level of electro-hydraulic coupling oil is required after fill with new electro-hydraulic coupling oil.
5HILOOLQJIRUHOHFWURK\GUDXOLFFRXSOLQJRLO
Fill with electro-hydraulic coupling oil following the instructions below.
1.Remove filler plug
and gasket
from coupling oil tank cover
.
CF100ACTAA00USA
Use BorgWarner LSC Transmission Fluid 12-301 for the electro-hydraulic coupling oil.
2.Fill with new electro-hydraulic coupling oil to specified amount.
Specified amount
: Approx. 0.6
(1-1/4 US pt, 1 lmp pt)
&$87,21
•
8VHRQO\JHQXLQH0LWVXELVKL0RWRUVSDUWVIRUHOHFWURK\GUDXOLFFRXSOLQJRLO
•
:KHQXVLQJRLODOORZWKHDGGLWLYHVWRGLIIXVHZHOOEHIRUHXVH
•
2LOWKDWKDVEHHQVWRUHGIRUPRQWKVFDQQRWEHXVHG
127(
2LOOHYHOVKRXOGEHOHYHOZLWKERWWRPRIILOOHUSOXJPRXQWLQJKROH
12/11/2023
4 of 6
(5365/MSB23M23501)
MAINTENANCE
18
Attached sheet 4
RECOMMENDED FLUIDS AND LUBRICANTS
Fluids and Lubricants
The following are approximate capacities. The actual refill capacities may be slightly different. When refilling, follow the procedures described elsewhere in this manual
Capacity (approximate)
Fluid type
Metric
US
Imperial
Measure
Measure
Measure
5.1
5-3/8 qt
4-4/8 qt
4.8
5-1/8 qt
4-2/8 qt
6.4
6-6/8 qt
5-5/8 qt
9.4
9-9/10 qt
8-3/10 qt
Reservoir tank
0.83
7/8 qt
6/8 qt
CVT fluid
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TSB/Document ID: TSB-23-23-005
Replacement Service Bulletin Number:
MFR Communication Date: 2023-12-14
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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