NHTSA ID Number: 10246272
Manufacturer Communication Number: TSB-23-00-020
TSB/Document Date: 2023-12-06
Summary
This Technical Service Bulletin provides service manual corrections for the service procedures in the following sections: General Information; PHEV-ECU; Battery Management and Traction Battery; HVAC System; Exterior Lighting System; Body Control System; Power Control System; Driver Assistance System; Circuit Diagram.
SUBJECT:
CORRECTION AND CHANGES TO SERVICE
PROCEDURES – SERVICE MANUAL REVISION
No:
TSB-23-00-020
DATE:
November 2023
MODEL:
See below
CIRCULATE TO:
[ ] GENERAL MANAGER
[ X ] PARTS MANAGER
[ X ] TECHNICIAN
[ X ] SERVICE ADVISOR
[ X ] SERVICE MANAGER
[ X ] WARRANTY PROCESSOR
[ ] SALES MANAGER
PURPOSE
This TSB provides correction and changes for the service procedures in the applicable Service
Manual sections:
• GENERAL INFORMATION: Correction to description for insulating protective equipment
• PHEV-ECU: Correction to names and inspection procedures for diagnostic codes P1A49-11 and
P1A49-15
• BATTERY MANAGEMENT UNIT (BMU) AND TRACTION BATTERY: Correction to the inspection
procedure for Battery Module Temperature Sensor
• HEATER & AIR CONDITIONING SYSTEM: Addition of the torque value for Heater Water Pipe
mounting bolts
• EXTERIOR LIGHTING SYSTEM: Addition of inspection instructions for diagnostic codes B20A2-87
and B20A4-87
• BODY CONTROL SYSTEM: Correction to the work procedure when replacing BCM
• POWER CONTROL SYSTEM: Correction to the work procedure when replacing IPDM E/R
• DRIVER ASSISTANCE SYSTEM: Correction to the work procedure when replacing the Chassis
Control module
• CIRCUIT DIAGRAM: Correction of the circuit diagram for the Rear Window Defogger in the Power
Distribution System
AFFECTED VEHICLES
2023 Outlander Plug-in Hybrid
AFFECTED SERVICE MANUAL
• 2023 Outlander Plug-in Hybrid Service Manual
PROCEDURE
Please use the following chart as a guide to replace the indicated pages in the affected Service
Manual.
Copyright 2023, Mitsubishi Motors North America, Inc.
The information contained in this bulletin is subject to change. For the latest version of this document, go to the Mitsubishi
Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com).
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Attached sheet 1 (1/4)
Applicable Manual
2023
OUTLANDER (PHEV)
Service Manual
Applicable Title
GENERAL INFORMATION
MSCD-027B-2023 └ GENERAL INFORMATION
└ PRECAUTIONS
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ TROUBLESHOOTING
└ DIAGNOSTIC FUNCTION
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ TROUBLESHOOTING
└ DIAGNOSTIC TROUBLE CODE CHART
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ TROUBLESHOOTING
└ DIAGNOSTIC TROUBLE CODE PROCEDURES
└ DTC No. P1A49-11 Parking Switch (Main) Circuit-low
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ TROUBLESHOOTING
└ DIAGNOSTIC TROUBLE CODE PROCEDURES
└ DTC No. P1A49-15 Parking Switch (Main) Circuit-high
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ TROUBLESHOOTING
└ DIAGNOSTIC TROUBLE CODE PROCEDURES
└ DTC No. P1A4D-9E Parking Switch Stuck
ELECTRIC POWER TRAIN
└ ELECTRIC MOTOR CONTROL UNIT (EMCU) AND MOTOR
(ELECTRIC MOTOR UNIT)
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ BATTERY MANAGEMENT UNIT (BMU) AND TRACTION BATTERY
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ BATTERY MANAGEMENT UNIT (BMU) AND TRACTION BATTERY
└ DRIVE BATTERY DISASSEMBLY AND ASSEMBLY
└ DRIVE BATTERY INSPECTION
└ BATTERY MODULE TEMPERATURE SENSOR CHECK
ELECTRIC POWER TRAIN
└ ON BOARD CHARGER (OBC)/DC-DC CONVERTER
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ AC POWER SUPPLY
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ QUICK CHARGING SYSTEM
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
TRANSMISSION & DRIVELINE
└ TRANSAXLE
└ SELECTOR LEVER
└ DIAGNOSIS
└ DIAGNOSTIC TROUBLE CODE CHART
TRANSMISSION & DRIVELINE
└ FRONT AXLE
└ PRECAUTION
└ PRECAUTIONS
└ Precautions on How to Use the High-voltage Vehicle
TRANSMISSION & DRIVELINE
└ REAR AXLE
└ PRECAUTION
└ PRECAUTIONS
└ Precautions on How to Use the High-voltage Vehicle
SUSPENSION
└ FRONT SUSPENSION
└ PRECAUTION
└ PRECAUTIONS
└ Precautions on How to Use the High-voltage Vehicle
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Applicable Manual
2023
OUTLANDER (PHEV)
Service Manual
Applicable Title
SUSPENSION
MSCD-027B-2023 └ REAR SUSPENSION
└ PRECAUTION
└ PRECAUTIONS
└ Precautions on How to Use the High-voltage Vehicle
VENTILATION, HEATER & AIR CONDITIONER
└ HEATER & AIR CONDITIONING SYSTEM
└ PRECAUTION
└ PRECAUTIONS
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
VENTILATION, HEATER & AIR CONDITIONER
└ HEATER & AIR CONDITIONING SYSTEM
└ REMOVAL AND INSTALLATION
└ HEATER HOSE
└ Removal and Installation
VENTILATION, HEATER & AIR CONDITIONER
└ HEATER & AIR CONDITIONING CONTROL SYSTEM
└ AUTOMATIC AIR CONDITIONING
└ PRECAUTION
└ PRECAUTIONS
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
Added above
DRIVER CONTROLS
└ EXTERIOR LIGHTING SYSTEM
└ LED HEADLIGHT
└ DTC/CIRCUIT DIAGNOSIS
└ B20E2-96 LED HEADLIGHT RH
└ DTC Description
ELECTRICAL & POWER CONTROL
└ BODY CONTROL SYSTEM
└ BASIC INSPECTION
└ ADDITIONAL SERVICE WHEN REPLACING BCM
└ Description
ELECTRICAL & POWER CONTROL
└ BODY CONTROL SYSTEM
└ BASIC INSPECTION
└ ADDITIONAL SERVICE WHEN REPLACING BCM
└ Work Procedure
ELECTRICAL & POWER CONTROL
└ POWER CONTROL SYSTEM
└ IPDM E/R
└ BASIC INSPECTION
└ ADDITIONAL SERVICE WHEN REPLACING IPDM E/R
└ Description
ELECTRICAL & POWER CONTROL
└ POWER CONTROL SYSTEM
└ IPDM E/R
└ BASIC INSPECTION
└ ADDITIONAL SERVICE WHEN REPLACING IPDM E/R
└ Work Procedure
CRUISE CONTROL DRIVER ASSISTANCE
└ DRIVER ASSISTANCE SYSTEM
└ CHASSIS CONTROL
└ BASIC INSPECTION
└ ADDITIONAL SERVICE WHEN REPLACING CHASSIS CONTROL
MODULE
└ Work Procedure [After Replacing Chassis Control Module]
CIRCUIT DIAGRAM
└ POWER DISTRIBUTION SYSTEM
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Applicable Manual
2024
OUTLANDER (PHEV)
Service Manual
Applicable Title
GENERAL INFORMATION
MSCD-027B-2024 └ GENERAL INFORMATION
└ PRECAUTIONS
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ TROUBLESHOOTING
└ DIAGNOSTIC FUNCTION
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ TROUBLESHOOTING
└ DIAGNOSTIC TROUBLE CODE CHART
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ TROUBLESHOOTING
└ DIAGNOSTIC TROUBLE CODE PROCEDURES
└ DTC No. P1A49-11 Parking Switch (Main) Circuit-low
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ TROUBLESHOOTING
└ DIAGNOSTIC TROUBLE CODE PROCEDURES
└ DTC No. P1A49-15 Parking Switch (Main) Circuit-high
ELECTRIC POWER TRAIN
└ PHEV-ECU
└ TROUBLESHOOTING
└ DIAGNOSTIC TROUBLE CODE PROCEDURES
└ DTC No. P1A4D-9E Parking Switch Stuck
ELECTRIC POWER TRAIN
└ ELECTRIC MOTOR CONTROL UNIT (EMCU) AND MOTOR (ELECTRIC MOTOR
UNIT)
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ BATTERY MANAGEMENT UNIT (BMU) AND TRACTION BATTERY
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ BATTERY MANAGEMENT UNIT (BMU) AND TRACTION BATTERY
└ DRIVE BATTERY DISASSEMBLY AND ASSEMBLY
└ DRIVE BATTERY INSPECTION
└ BATTERY MODULE TEMPERATURE SENSOR CHECK
ELECTRIC POWER TRAIN
└ ON BOARD CHARGER (OBC)/DC-DC CONVERTER
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ AC POWER SUPPLY
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
ELECTRIC POWER TRAIN
└ QUICK CHARGING SYSTEM
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
TRANSMISSION & DRIVELINE
└ TRANSAXLE
└ SELECTOR LEVER
└ DIAGNOSIS
└ DIAGNOSTIC TROUBLE CODE CHART
TRANSMISSION & DRIVELINE
└ FRONT AXLE
└ PRECAUTION
└ PRECAUTIONS
└ Precautions on How to Use the High-voltage Vehicle
TRANSMISSION & DRIVELINE
└ REAR AXLE
└ PRECAUTION
└ PRECAUTIONS
└ Precautions on How to Use the High-voltage Vehicle
SUSPENSION
└ FRONT SUSPENSION
└ PRECAUTION
└ PRECAUTIONS
└ Precautions on How to Use the High-voltage Vehicle
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Applicable Manual
2024
OUTLANDER (PHEV)
Service Manual
Applicable Title
SUSPENSION
MSCD-027B-2024 └ REAR SUSPENSION
└ PRECAUTION
└ PRECAUTIONS
└ Precautions on How to Use the High-voltage Vehicle
VENTILATION, HEATER & AIR CONDITIONER
└ HEATER & AIR CONDITIONING SYSTEM
└ PRECAUTION
└ PRECAUTIONS
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
VENTILATION, HEATER & AIR CONDITIONER
└ HEATER & AIR CONDITIONING SYSTEM
└ REMOVAL AND INSTALLATION
└ HEATER HOSE
Removal and Installation
VENTILATION, HEATER & AIR CONDITIONER
└ HEATER & AIR CONDITIONING CONTROL SYSTEM
└ AUTOMATIC AIR CONDITIONING
└ PRECAUTION
└ PRECAUTIONS
└ PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE
VEHICLE
Added above
DRIVER CONTROLS
└ EXTERIOR LIGHTING SYSTEM
└ LED HEADLIGHT
└ DTC/CIRCUIT DIAGNOSIS
└ B20E2-96 LED HEADLIGHT RH
└ DTC Description
ELECTRICAL & POWER CONTROL
└ BODY CONTROL SYSTEM
└ BASIC INSPECTION
└ ADDITIONAL SERVICE WHEN REPLACING BCM
└ Description
ELECTRICAL & POWER CONTROL
└ BODY CONTROL SYSTEM
└ BASIC INSPECTION
└ ADDITIONAL SERVICE WHEN REPLACING BCM
└ Work Procedure
ELECTRICAL & POWER CONTROL
└ POWER CONTROL SYSTEM
└ IPDM E/R
└ BASIC INSPECTION
└ ADDITIONAL SERVICE WHEN REPLACING IPDM E/R
└ Description
ELECTRICAL & POWER CONTROL
└ POWER CONTROL SYSTEM
└ IPDM E/R
└ BASIC INSPECTION
└ ADDITIONAL SERVICE WHEN REPLACING IPDM E/R
└ Work Procedure
CRUISE CONTROL DRIVER ASSISTANCE
└ DRIVER ASSISTANCE SYSTEM
└ CHASSIS CONTROL
└ BASIC INSPECTION
└ ADDITIONAL SERVICE WHEN REPLACING CHASSIS CONTROL
MODULE
└ Work Procedure [After Replacing Chassis Control
Module]
CIRCUIT DIAGRAM
└ POWER DISTRIBUTION SYSTEM
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GENERAL INFORMATION
PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
This vehicle has a high-voltage circuit of 350 V (nominal value) (Depending on the remaining capacity of the battery, generate a maximum operating voltage of 650 V). If the vehicle is handled incorrectly, electric leakage or shock may result. Also, the service technicians/engineers who perform inspection and service related to the high-voltage circuit of the electric vehicles are obligated to observe
the legal requirements of your country/local area.
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- Robust envelope separator with puncture resistant back...
- Vent cap design that resists acid leakage
- High density negative paste, improves performance and...
- Enhanced life alloy or Silver Calcium stamped alloy...
- Calcium Lead positive grid, maximizes conductivity and...
- Robust Envelope Separator with puncture-resistant back...
- Vent cap design that resists acid leakage
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TSB/Document ID: TSB-23-00-020
Replacement Service Bulletin Number:
MFR Communication Date: 2023-11-21
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